凸轮轴磨削加工速度优化调节与自动数控编程研究.pdfVIP

凸轮轴磨削加工速度优化调节与自动数控编程研究 曹德芳邓朝晖刘伟等 凸轮轴磨削加工速度优化调节与自动数控编程研究 伟1 张晓红1 王娟1 曹德、芳1 邓朝晖2 刘 1.湖南大学，长沙，410082 2. 湖南科技大学，湘潭，411201 摘要:为进一步提高凸轮轴的加工精度、表面质量和加工效率，根据 x-c 轴联动磨床的运动原理， 建立了凸轮轴恒线这加工理论数学模型，依据该数学模型采用三次样条拟合插值法，建立了凸轮转速优 化调节的数值计算模型。结合具体凸轮轴零件及其磨削加工工艺方案的具体参数，计算出机床各运动 轴加工过程的运动数据，在确保元工艺故障的前提下，最终把各轴的运动数据自动转换为对应数控控制 系统的数控加工程序，从而实现了凸轮轴磨削的自动数控编程。最后在 CNC8312A 数控高速凸轮轴磨 床上，对钱江 32F 型号凸轮轴的进气凸轮和排气凸轮分别进行磨削加工试验，得到了预期加工效果。 试验验证表明，该加工速度优化调节及其自动数控编程方法在理论上和实践上都是可行的，完全满足实 际生产的需要。 关键词z 凸轮轴F 磨削加工;加工速度F 速度优化z 速度调节F 自动 NC 编程 中图分类号:TG580 001: 10. 3969/j. issn. 1004-132X. 2012. 18. 002 Research on Camshaft Grinding Speed Optimization and Automatic NC Programming Cao Oefang1 Oeng Zhaohui2 Liu Wei 1 Zhang Xiaohong 1 Wang Juan1 1. Hunan University ,Changsha ,410082 2. Hunan University of Science and Technology , Xiangtan , Hunan , 411201 Abstract: ln order to improve the machining precision , surface quality and processing efficiency of a camshaft , a theoretical model o Í constant linear velocity grinding process of the camshaft was estab- lished according to the X -C axis linkage motion principle of grinding machine. Based on this theoreti cal model ,a numerical calculation model of grinding speed optimizatíon and regulation was also bui 1t by means of cubic spline fitting interpolation method. Combined with the specific camshaft part and the real parameter of the grinding process plan ,the processing motion data of the all grinding machine kinematic axises were calculated. And then the motion data were changed automatically into NC pro cessing program of specified numerical control system under the conditions of no process faults. Ther