露天采矿机动力传动系统的研究.pdf

Research on the open pit mining power transmission system A Dissertation Submitted for the Degree of Master Candidate：Wang Dan Supervisor：Prof. Yu Luping Chang’an University, Xi’an, China 摘 要 目前，露天采矿机在开采薄矿层及复合层状矿床方面的优势越来越明显，它可以 开采的物料硬度介于轮斗挖掘机和单斗挖掘机之间，适用于开采煤、磷、铝土、石膏、 粘土及其他中等硬度的矿床。我国有丰富的褐煤资源，其中大部分资源的原煤硬度小， 适合用于采用露天采矿机开采。 本文结合实际课题需要，以某公司生产的一种滚筒式CK600 型露天采矿机为研究 对象，确定了电传动的最终方案“柴油发电机—电动机—工作装置（或行走装置）”。 并针对履带式机械的转向问题，进行了详细的理论分析和公式推导，得到履带式机械 可以以一定半径进行转向的条件。完成了露天采矿机的整体结构设计和总成，确立了 动力系统、行走机构、铣刨工作装置、控制系统以及其他辅助装置。对履带行走机构 做了理论计算和分析，包括对履带、驱动轮、支重轮、托带轮、引导轮、张紧缓冲装 置、行走机构减速机等主要参数的计算和选型。完成了对露天采矿机工作装置转子减 速机的设计和计算，分别对减速机内齿轮、轴承、轴等零件进行了受力分析和强度计 算。通过有限元分析软件ANSYS Workbench 对减速机箱体的静力学分析，完成了减 速机壳体和端盖的装配结构模型强度和变形量的分析。 关键词：露天采矿机、有限元分析、结构设计、减速机 I Abstract At present, in mining thin seam and the composite layered deposits, open-pit mining machine advantages is more and more obvious. open-pit mining machine can exploit the hardness of material between the bucket wheel excavator, excavator and be suitable for the production of coal, bauxite, phosphorus, gypsum, clay and other medium hardness of the deposits. China is rich in lignite resources that are suitable for open pit mining, the coal hardness of most of those resources is small . The article that combines with the actual project need and takes a companys production of a drum type CK600 open-pit mining machine as the research object, determines the final plan of the electric drive of the work device of the diesel generator, generator, and walking device. And for crawler machinery steering problem, this paper makes a detailed theoretical analysis and formula derivation, gets the