缸体缸盖加工资料.ppt

Component: Cylinder Block Material: GG25 Operation: Thrust Face finish machining Machine: m/c- Heller Coolant: Internal coolant The Solution: Slide milling cutter ? 80; z=11 Milling cutter: MXH1549211 Insert: IPH1581332 H02 The Result: Tool life: 3720 parts / Insert 66 The Data: Vc = 200 m/min n = 795 rev./min vf = 875 mm/min fz = 0,1 mm ap1 = 0,5 - 1 mm 发动机缸体 – 轴承推力面加工 Cast Iron The Task: 67 Undercut 发动机缸体 – 缸孔反倒角加工 ? ? ? ? ? Component: Material: Operation: Coolant: Machine: Pass. Car engine block Aluminum / CI cylinder liner hone relief Yes MC The Task: The Data: Vc= 498 m/min D = 66 mm; z = 3 fz= 0.25 mm/insert vf = 1800 mm/min The Solution: ? circular milling cutter ? profile inserts ? two piece design GDW 1534406; SAIC ; Cross; Burkhard Krau? 68 发动机缸体 – 缸孔型腔加工 Aluminium 69 发动机缸体 – 轴承盖安装螺孔加工 Bearing Cap Mounting Holes 70 Dowel Pin Locator Hole 发动机缸体 – 各种销孔加工 32 Undercut Cylinder Bore 铸铁发动机缸体 – 缸孔加工 33 ? Tool Dia.: cylinder sinking from 77 mm to 145 mm ? No. of teeth: From 5 to 10 inserts ? Insert : Fix-Perfect 8 cutting edges with spcl. Cutting edge geometry ? Machining Requirements : ? Coolant : Dry / Wet machining ? Speed rate : 120 m/min up to 150 m/min ? Feed rate: 350 up to 700 mm/min ? Cutting length: 140 mm up to 275 mm ? Tool life : min. 500 holes up to 1600 holes ? Flank wear: ? D.O.C: max. 0,40 mm 2,5 -3,0 mm Roughing of Engine Blocks ? Cutting Tool : CGI 铸铁发动机缸体 – 缸孔加工 The Data: vc = 650 m/min n = 2795 rev./min vf = 1677 mm/min fz = 0,15 mm ap1 = 3 mm The Task: Component: Cylinder Block 4 cyl. Material: GG26Cr Operation: Cylinder Bore roughing radial stock remove =3mm Machine: m/c - Grob Coolant: Internal coolant The Solution: Milling head ? 74,7; z = 4 Milling cutter: MF1533056 Insert: SPHX1205ZCTL-GPK KY3500 The Result: Tool life: 450 Parts, overall 1800 Bores, Cutting length 150mm / Bore = 270m Tool life or 161 min. 34 Cast Iron 铸铁发动机缸体 – 缸孔加工 Cutting con