压铸常见故障及排除(国外英语资料).doc

压铸常见故障及排除 Common troubles and elimination of die casting machine From Handbook of die casting technology ---- Wu Chunmiao, editor in chief When the die casting machine fails to work in the course of its work, the operator should pay high attention to it, and observe it calmly, judge the location of the fault and the possible cause, and determine a feasible method of maintenance. Must remind the operator, should be made by the company work procedures for operation, not illegal operation, so as not to cause more accidents. To deal with the machine failure, both the cold chamber die casting machine and the hot chamber die casting machine can be carried out according to the following procedures: 1) judge the symptoms and location of the fault by looking, listening, and testing. 2) analyze the possible causes of the failure. 3) look up the equipment operation record and trouble file. 4) determine the corresponding processing methods and working procedures. 5) hands-on maintenance. Trouble shooting and troubleshooting 1., the oil pump can not start Inspection and analysis: press the starting button of the oil pump to observe whether the motor relay is pulled or not. (1) if the relay does not pull in, then check 1) whether the motor thermal relay is operated or damaged. 2) is the power circuit correct (checked by a multimeter)?. 3) whether the contact of the starting and stopping button is normal and whether the control line is broken or not. 4) whether the relay coil is damaged (check with a multimeter). (2) if after the oil pump starting button, the relay has the pull in, then examines 1) whether the oil pump is damaged or jammed. 2) is the line of the relay to the motor normal?. 3) is the pump damaged or assembled too tight?. Hand pull shaft coupling should be easy, axial movement of the coupling should be about 3 ~ 5mm clearance for the appropriate. 2. press the starting button of the oil pump and the thermal relay is tripped Check and analyze: press the starting butto