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Crust is the layered material adhered to the inner wall of kiln tail system formed by raw meal powder and harmful components in kiln gas. The most easily occurring crusts of precalciner kiln are kiln flue chamber, down charging slope, kiln end necking, minimum two stage tube, decomposing furnace and so on. Crust make effective area ventilation channel decreases, resistance increases, effect of ventilation system, the main exhaust fan wind increase. The crust thickening or collapse, but also prone to clogging.
1. mechanism of crust formation
The cause of the crust formation is the bonding of the melt under the action of the surface tension of the wet film, the adhesion caused by the suction on the surface and the interweaving effect of the fibrous or reticular material. Because the kiln gas of alkali, chlorine, sulfur and other harmful components in the condensing kiln and preheater and calciner in time, will make the minimum eutectic temperature decreases, so the kiln gas of alkali, chlorine and sulphur condensation, in molten form of settling down, and the materials fed into the kiln and the kiln in the dust together constitute the cohesion of the material, which is formed in the raw material particles on the liquid film, will hinder the flow of raw material particles, resulting in crust and even blocked. The factors causing the crust of the precalciner are as follows:
1) cyclic enrichment of harmful components (alkalis, chlorine, sulfur, etc) in the system. This is an important condition for formation of crusts. The harmful components such as alkali, chlorine and sulfur are introduced from the raw fuel, which will volatilize when the raw meal passes through the high temperature zone of the kiln, and will move towards the kiln tail as the kiln gas moves. When the volatile harmful components arrive at the lower temperature area of the kiln, it will condense in the form of molten state, so that the temperature of the liquid phase begins to decrease when the ra
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