压缩机曲轴铸件水冷金属型铸造工艺.pdfVIP

铸 造 Dec．2007 FOUNDRY Vo1．56 No．12 压缩机曲轴铸件水冷金属型铸造工艺 杨爱英·，刘启东 ，贺林华 (1．佛山科学技术学院，广东佛山528000；2．松下·万宝 (广州)压缩机有限公司铸造课，广东广州510000； 3．佛山南海英地特精密机械元件厂，广东佛山528247) 摘要：介绍空调压缩机球墨铸铁曲轴水冷金属型铸造工艺，提出了水冷金属型铸造工艺参数的控制范围，认为金属型 生产过程中严格控制铁液质量和浇注工艺参数是减少铸造缺陷的有效措施。通过对化学成分、球化处理、随流孕育、 铸型涂料、铸件热处理等方法进行了综合技术工艺设计与控制，在消除白口组织、获得珠光体球墨铸铁曲轴方面取得 了满意的效果。 关键词：压缩机；球墨铸铁；曲轴；金属型；铸造工艺 中图分类号：TG255 文献标识码：A 文章编号：lOO1—4977(2007)12—1266—04 Casting Process of Water-Cooled MetaI Mould Crankshaffs tOr Om pressor YANG Ai—ying，LIU Qi—dong，HE Lin—hua (1 Foshan I nstitute of Science and Technology，Foshan 528000，Guangdong，China；2．Found~， Matsushita Wanbao(Guangzhou)Compressor Co．LTD，Guangzhou 510000，Guangdong，China 3．Foshan Nanhai EDTE Precise Machinery Parts Factory，Foshan 528247，Guangdong，China) Abstract：The casting process of water．cooled metaI mould duClile iron crankshaft castings for COmpressor IS presented，and the controI range of process parameters IS alsO discussed． Controlling the quality of molten iron and parameters of pouring process strictly are considered to be the effective measures to reduce casting defects．Through controlling strictly the chemicaI composition，spheoridized treatment，in．stream inoculation，selecting appropriate mould coating materiaI and performing thermaI treatment．the better results can be gained in eliminating chilling structure and improving the quality of the duClile iron crankshafts with pearlite． Key words：compressor：duClile cast iron；crankshaft；metaI mould；foundry technology 曲轴是空调用旋转式压缩机中最主要的受力部件， 除了承受弯曲扭转力外，还承受复杂的交变应力，因 此要求曲轴除具有良好的机械强度外，还应具有优良 的抗疲劳性能。目前压缩机行业中主要采用二种材质 来制造曲轴：一种是以 “l一菱电机”和 “东