通过立式六轴控制并应用超声振动加工锐角转角.docVIP

Manufacture of Overhanging Sharp Corner by Means of 6-Axis Control Machining with the Application of Ultrasonic Vibrations feliciano H.JAPITANA**,koichi MORISHIGE**,shugo YASUDA** and yoshimi TAKEUCHI The study proposes a new machine method to creat an create an overhanging sharp corner. Sharp corners on overhanging surfaces are difficult to machine in conventional way or even in 3 to 5-aixs EDM especially if the surfaces have different angles. This is due to the limitation of the feed direction and the structure of the electrode wherein it must be symmetrical with the target shape. In present research, we try to machine the sharp corner with overhanging surfaces using the new machining method. The 6-axis control machining is applied to set a non-rotational tool at an arbitrary position with arbitrary position with arbitrary attitude against the workpiece. During cutting, the ultrasonic vibration is applied on the cutting edge of the tool, while the tool travels along the feed direction. As the cutting is performed, the 6-axis (X,Y,Z,A,B and C) move simultaneously, depending on the tool attitude at a certain cutting point. Form the experimental results, it is shown that the 6-axis control ultrasonic vibration cutting is capable of producing a sharp overhanging surface. Key Words: 6-axis Controlled Cutting, CAD/CAM System, Bore Byte Tool, Overhanging Sharp Corner, Ultrasonic Vibration Cutting Tool introduction The flexibility of products may be extended greatly if the restriction in manufacturing process can be minimized or eliminated. If rotational tools such as ball end mills or square end mills are used in the production of a mould with an overhanging sharp corner (OHSC), it seems difficult to clearly obtain the target shape with sharp edge lines. This is due to the result of processing with the rotational tools, Which are symmetrical with the rotation. The arc-like radius remains are produced on adjoining surfaces, as shown in Fig.1 Conventionally, most