标准化作业.ppt

page * 新标准作业（6道工序中的3道由内部时间变为外部时间）各工序对比图 T / T 节拍时间 A B C 60” (60”) (60”) (42”) 通过标准化作业实现改善 Totals Operation Time 25 73 10 Step No. Operation Name Time Manual Auto Travel Production Reqd Takt/Rate Time Manual Auto Travel Wait ~~~~~~~~ Organization Area Supervisor New / Rev Page of Date Production Line Part Number Part Name Operator Standard Work Combination Sheet Sec ( ) Min ( ) Hr ( ) 输入走动时间 指明时间单位为“秒” 输入设备自动完成此作业的时间 输入人力（手动）作业时间 输入作业名称 Rough Mill 每页对应一个操作员！ x 5 35 5 T/T 5 10 15 20 25 30 35 1 40sec 1 2 Bench Deburr 10 0 2 3 Final Mill 10 8 4 wait 0 0 0 作业/步骤编号 4 流程能力 10/09/01 CF6-80C K818P03 Fixed Vane A 1 1 6,000 第1步 — 标准化作业合并表 Organization Area Supervisor New / Rev Page of Date Production Line Part Number Part Name Operator Standard Work Sheet To: Turns DPUs Scope of Operations From: Quality Check Safety Precaution Standard Work-in-Process # Lots of Standard Work-in-Process Takt/Rate Time Total Manual Travel Time Man/Travel Time Operator 焊缝处理 焊接 End Finish 焊接 轨道焊接 水力测试 标记 机械清理 火焰钎焊 制管区域 CFM 单元 Fern Bissonnette 单元 6 所有工件 所有管子 1 1 机械清理 原材料 焊接 100件/天 FPI X-Ray EDM 01年2季度 焊缝处理 外部单元 27 - avg lot = 6 Flex 成品 第2步 — 标准化作业表 空白表格 Step No. Work Content Time Manual Auto Travel Production Reqd Takt/Rate Time Manual Auto Travel Wait ~~~~~~~~ Organization Area Supervisor New / Rev Page of Date Production Line Part Number Part Name Operator Standard Work Combination Sheet Totals Work Content Time Sec ( ) Min ( ) Hr ( ) 标准化作业合并表 Organization Area Supervisor New / Rev Page of Date Production Line Part Number Part Name Operator Standard Work Sheet To: Turns DPUs Scope of Operations From: Quality Check Safety Precaution Standard Work-in-Process # Pieces of S.W.I.P Takt/Rate Time Total Manual Travel Time Man/Travel Time Operator 标准化作业表 * The second element of Standard Operations is a clear definition of Work Sequence. Work Sequence differs from processing sequence in most cases. The simple graphic above demonstrates this concept. Wor