27中间包停留时间分布模型的讨论9-1.docVIP

中间包冶金洁净化技术（part 1）— 中间包停留时间分布模型的讨论 潘宏伟程树森（北京科技大学冶金与生态工程学院，北京 100083） 摘要：中间包冶金是连铸工艺的重要环节之一，与洁净钢技术紧密相连。目前，评价中间包设计简便有效的方法是计算各区域的体积分数，包括活塞区，返混区，短路流和死区。到现在为止，体积分数主要是通过分析停留时间分布（RTD）曲线得到的。自常用的修正混合模型和综合模型提出后，很少有冶金工作者对其适用性和正确性予以研究，本文指出并验证了这两种模型的不足。模型主要有如下两点不足：（1）将死区体积分数定义为是不适宜的，因为它并没有准确描述死区的概念——停留时间超过平均停留时间两倍以上的区域，因此没有体现死区的本质特性，并且在有些情况下，利用该式计算得到的死区体积分数为负数；（2）将活塞区的体积分数定义为或者是也是不适宜的，因为同样受到返混区域的影响，并且方差计算结果表明，在和数值相等的条件下，活塞区的体积分数也不一定相等。本文在数值模拟的基础上，对上述模型进行了进一步验证，证实了采用当前现有的模型来计算中间包各区域体积分数是不合理的，因而，利用其结果指导中间包设计和中间包冶金工艺是不可靠的。 关键词：中间包，停留时间分布（RTD），死区，返混区，数值模拟 Purifying Technology in the Tundish Metallurgy ( part A ) －Discussion about the Model of Residual Time Distribution for Tundish PAN Hongwei1，CHENG Shusen1 CHENG Zijian1,2 (School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China; 2. Hongxing Stock Company of Jiugang, Jiayuguan 735100, Gansu, China) Abstract: tundish metallurgy is critical in continuous casting process, and it has much to do with the clean steel technology. And the most effective and convenient way to evaluate the tundish designing or tundish metallurgy is to calculate different regions’ volume fraction in the tundish, such as plug flow region, backmix flow region, bypass flow region and dead region. Till now this can only be solved through some calculation models based on the analysis of residual time distribution (RTD) curve, and RTD is referred from chemical reaction engineering. But RTD is far away from metallurgy field, it covers complicated mathematical calculation and analysis, and few metallurgists do further research about its applicability and correctness since modified mixed model and combined model are proposed, which are widely used in tundish metallurgy. In this paper, the short-coming of these two calculation models are pointed out and explained. Then it finds that it is not reasonable to define the dead region’s volume fraction equals to, because this equation doesn’