可调控型气膜润滑密封静压结构参数优化 - 化工学报.pdfVIP

第66 卷 第4 期 化 工 学 报 Vol.66 No.4 2015 年4 月 CIESC Journal April 2015 可调控型气膜润滑密封静压结构参数优化 金朝旭，李双喜，蔡纪宁，张秋翔 （北京化工大学机电工程学院，北京 100029 ） 摘要：鉴于可调控型气膜润滑密封（R-GLS ）静压效应对密封性能的重要影响，开展该种密封端面静压结构的研 究。基于气体润滑理论，采用有限元法求解了R-GLS 端面间气膜的雷诺方程，研究了不同转速条件下静压结构对 平衡膜厚、气膜刚度、泄漏率和摩擦功耗等密封性能的影响规律，并开展了该种密封静压结构的优化分析。对比 了相同工况下静压式、泵出式和泵入式3 种R-GLS 的密封性能。结果表明：当节流孔直径0.05 mm＜d ＜0.2 mm， 量纲1 均压槽深度0.005＜H ＜0.015，量纲1 均压槽宽度0.02＜W＜0.05 时，R-GLS 能获得较佳的密封性、气膜稳 定性和较低的摩擦损耗；当量纲1 节流孔位置0.3＜R ＜0.6 时能获得较大的工作间隙和较优的密封性，0.1＜R ＜0.3 或0.55＜R ＜0.7 时能获得较好的气膜稳定性；泵出式密封能在保持较大平衡膜厚、优秀气膜刚度的同时兼具较低 的泄漏率；泵入式密封可以实现调控气向外零泄漏。 关键词：气膜润滑密封；密封性能；静压结构；参数优化；稳态；数值模拟；层流 DOI ：10.11949/j.issn.0438-1157 中图分类号：TH 117.2 文献标志码：A 文章编号：0438—1157 （2015 ）04—1425—09 Hydrostatic structural parameters optimization of regulatable gas lubricated seal JIN Zhaoxu, LI Shuangxi, CAI Jining, ZHANG Qiuxiang (School of Mechanical and Electrical Engineering, Beijing University of Chemical Technology, Beijing 100029, China) Abstract: Because of the significant influence of hydrostatic effect on the sealing performance of a regulatable gas lubricated seal (R-GLS), optimization of hydrostatic structural parameters of this type of seal was conducted. Based on the gas lubricated theory, Reynolds equation of the gas film between sealing rings was solved by using the finite element method (FEM). The pressure distribution of the gas film was obtained. The sealing performance, including balance gas film thickness, gas film stiffness, leakage rate and frictional loss of the seal were studied by varying h