微注射成型超声塑化中黏弹性生热效应 - 中南大学学报.pdfVIP

第 47 卷第 9 期 中南大学学报( 自然科学版) Vol.47 No.9 2016 年 9 月 Journal of Central South University (Science and Technology) Sep. 2016 DOI: 10.11817/j.issn.1672-7207.2016.09.010 微注射成型超声塑化中黏弹性生热效应 贾云龙，蒋炳炎，彭华建，张胜，刘小超 ( 中南大学 高性能复杂制造国家重点实验室，湖南 长沙，410083) 摘要：考虑超声衰减，基于广义 Maxwell 力学模型建立超声塑化聚合物黏弹性生热数学模型，通过数值计算研究 聚甲基丙烯酸甲酯(PMMA)黏弹性生热规律和生热过程温度场分布，结合超声塑化 PMMA 形态演变实验分析黏弹 性生热效应在聚合物由玻璃态到黏流态转变中的作用。研究结果表明：聚合物的温度是影响黏弹性生热的重要因 素，PMMA 的黏弹性生热效应在 105~150 ℃之间作用明显；塑化样品由玻璃态到黏流态的转变过程温度场分布不 均，靠近工具头端面和塑化腔壁处先于其他部分达到黏流温度；超声作用初始阶段摩擦生热作用明显，颗粒界面 消失后黏弹性生热起主要作用。 关键词：微注射成型；超声塑化；广义 Maxwell 模型；黏弹性生热效应 中图分类号：TQ320.66 文献标志码：A 文章编号：1672−7207(2016)09−2976−08 Viscoelastic heating effect in ultrasonic plasticization for micro injection molding JIA Yunlong, JIANG Bingyan, PENG Huajian, ZHANG Sheng, LIU Xiaochao (State Key Laboratory of High-Performance Complex Manufacturing, Central South University, Changsha 410083, China) Abstract: A mathematical model of viscoelastic heating in ultrasonic plasticization was built based on generalized Maxwell mechanical model with the consideration of ultrasonic damping. The viscoelastic heating rule of polymethyl methacrylate (PMMA) and temperature field distribution were studied through numerical calculation. The potency of viscoelastic heating was analyzed based on the results of both morphology evolution experiment and numerical calculation when the polymer transforms from glass state to viscous state. The results show that temperature of polymer