基于等效静态载荷法的机床溜板箱结构优化 - altair university.pdfVIP

Altair 2014 技术大会论文集 基于等效静态载荷法的机床溜板箱结构优化* Structural design and optimization of machine tool slide based on Equivalent Static Loads method 张横 丁晓红 段朋云 (上海理工大学机械工程学院 上海 200093) 摘 要：高速高精密机床要求运动部件在满足一定的自振频率及静刚度的前提下尽量降低质量，以提高 机床的加工精度与加工效率，减小驱动功率，降低机床的能耗。本文以某型号锥齿轮磨齿机溜板箱为研究 对象，采用分层优化方法对结构进行轻量化设计。首先在Altair OptiStruct 软件中采用等效静态载荷法，以 结构静刚度最大为优化目标，设计结构的筋板最优布局；然后再用尺寸优化方法，以溜板箱的质量为优化 目标，约束溜板箱的自振频率，以筋板的厚度为设计变量进行优化设计。与原模型相比，优化后的溜板箱 质量减少了 3.4%，而一阶固有频率增加了 30.8%，结构静刚度基本不变。研究表明，采用提出的分层优 化方法，综合应用结构拓扑优化和尺寸优化技术，可得到具有良好动静态性能的轻量化运动部件结构。 关键词：机床运动部件 轻量化 结构拓扑优化 等效静态载荷 Abstract: High speed and high precision machine tool require high-speed actuator of mechanical structures with minimize weight under certain natural freq uency and stiffness, it can improve the precision and efficiency, reduce driving power and power consumption of the machine tool. This paper based on a slide of Bevel gear grinding machine as the research object, use Layered structure optimization method to lightweight the structure. Firstly, based on equivalent static loads method ,the mathematical model is constructed to maximum the structural stiffness, it generate rib layout of the structure; then use the size optimization to minimize the mass of the structure, the lower rank natural frequencies as the constraint, the thickness of rib as the design variable, get the detailed design of Apron. Compare with the original model, the mass of the new structure reduces by 3.4%, the first natural frequency increase by 30.8%, the static stiffness unchanged. The research shows that using Layered structure optimization method, combination with topology optimization and size optimization, obtain lightweight structure of the moving part