危险能源上锁政策.ppt

HAZARDOUS ENERGY LOCKOUT POLICY危险能源上锁政策H. E. L. P. 4 out of 6 mills visited by P2005 in the last 3 months were in violation of the H.E.L.P. program!! 最近 3 个月拜访 6 个厂 有 4 个厂 违背危险能源上锁政策 H.E.L.P. VIOLATIONS OBSERVED观察到违背项目 1. Use of “tags” instead of locks to control electrical main disconnect 用标示来代替上锁来控制主电源切断 2. No locks used by maintenance people working on equipment 未上锁而维修人员在设备上工作 3. Only 1 or 2 of several people working on equipment used locks 一群人在设备上工作,仅 1 或 2 人 有上锁 4. Lock out of control wiring instead of main power feed 上锁在控制线处来替代主电源处上锁 5. MCC door was locked but breaker switch “on”. 配电箱门已上锁,但是断路器却在 ON 位置 WHEN IS ENERGY CONTROL REQUIRED?何时能源需要控制 1. When an employee removes or bypasses a guard or other safety device.当有员工移开或旁路一个保护盖或其他安全装置 and/or 2. An employee places any part of their body into a machine or equipment where danger of injury exists会出现伤害危险处,有员工将他的身体的任一部位伸入机械或设备内 NOVEMBER 27 NO LOCKOUT!! 未上锁 需于主电源处上锁,而不是在配电箱门处上锁 TASKS REQUIRING A LOCK ON ELECTRICAL, PNEUMATIC OR POTENTIAL ENERGY SOURCES:需上锁的工作,电力,压缩空气及位能的源头 log saw blade replacement 纸卷圆切刀的更换 most grade changes 大多数的产品改机 replacing perforation blades 更换虚线刀 replacing belts and pulleys 更换皮带或齿轮 removing or opening of guards to access equipment to make adjustments 移开或打开保护盖,而进入设备作调整 most maintenance activities e.g. anytime a tool is being used. 大多数的维修动作,如任何时候需使用工具时. LOCKOUT REMINDERS 上锁提醒 Proper Locks have only 1 key and use a tag to identify the owner.用仅有一把钥匙且标示持有者姓名的锁. Lock out at the energy source 在能源源头处上锁. Use a multiple “hasp” when more than 1 person is working on the equipment 使用多孔的锁片,当 1 人以上在设备上工作时 Don’t forget to relieve and lock air supply 别忘记气压源泄压及上锁 “NO LOCK” CRITERIA不需上锁的规范 Locks are not required if:以下事项不需上锁 there is a low risk of the equipment starting and injuring the employee(s)设备在开动时,也不会伤害员工时. written procedures (SOP’s) are developed to outline the method of work. 己有程序书,发展出安全工作方法. The employee has exclusive control of the ‘on/off’ switch. 此人独占控制此 on/off 开关 interlo