压塑培训资料.pptxVIP

 Thermoset Processing ManualCompression Molding; Description/材料种类 Urochem-Compounded from Urea Formaldehyde Resin, Cellulose Filler, Pigments, Flow Promoters ,lubricants Urochem化合物是由尿素甲醛树脂，填充纤维素，色素，流动性促进剂和润滑剂组成的复合材料目前海格使用的热固性原料 Melochem-Compounded from Melamine Formaldehyde Resin, Cellulose Filler, Pigments, Flow Promoters ,lubricants 三聚氰胺-甲醛树脂由三聚氰胺-甲醛树脂，填充纤维素，色素，流动性促进剂和润滑剂组成的复合材料 Fenochem-Compounded from Phenolic Resin, organic and inorganic fillers, Pigments, Flow promoters, Lubricants 三氯苯氧基丙酸由酚树脂，有机和无机填充物，色素，流动性促进剂和润滑剂组成的复合材料; Material Properties/材料属性 Flow-Measures how fluid and soft material is. Lower Number= Easier Flow. 流动性：材料流动比率大小决定原料的流动性和软度，流指数越低表示流动性越好 Cure Value-Measures how fast material is formed into a Blister Free Part . 固化值：模内固化成形一个没有汽泡的合格品的时间 Density-Measurement of weight per volume. Good data for charge weight considerations. Typical Urochem range 64 +/-4 grams/100 cc. 密度：单位体积的重量，给料重量可考虑此数据 我们使用的Urochem材料密度为：64±4g/100CC;Guide to Safety/安全指南; Ten Commandments of Safety/十大安全戒律 Know Location of Fire Extinguisher 知道车间灭火器摆放的位置 Do not tie down or Block Safety Switch 不要栓住或阻挡安全开关 Do not reach around or remove safety guards 不要移除或者影响到安全装置 Before starting press Make sure all people are clear of moving parts 机器开始前确保所有人在机器移动部件外 Maintain good housekeeping and avoid dust collection 做好维护保养和5S，消除脏污;Thermoset Molding Terms/热固性塑料成型术语Terms Definitions/术语定义;Thermoset Molding Terms/热固性塑料成型术语Terms Definitions/术语定义;Thermoset Molding Terms/热固性塑料成型术语Terms Definitions/术语定义;Thermoset Molding Terms/热固性塑料成型术语Terms Definitions/术语定义; Material Handling/材料使用注意; Molding of thermoset plastic using a compression press 热固性塑料使用压塑机成型 Two halves of mold brought together under high pressure 用高压将模具上下模压在一起 Mold is heated at 290-350°F depending on material 根据不同压塑原料设定模具温度在160℃-170 ℃ Application of required breathe cycle 使用必需的排气时间 Temperature and pressure cause material to melt and flow into spaces between cavity and force 温度和压力使材料融化后在模腔内流动被挤压 Material is set and ejected