吊车安装方案概要1.doc

安装工艺规程Installation process procedures 1轨道的安装Installation of the rail 1.1 安装前的准备Preparation before installation 1) 熟悉规范、标准及图纸资料； Familiar specifications, standards and drawings; 2) 审查安装轨道所需材料的材质、规格、数量是否满足技术要求； Review whether the mounting-rail materials’ quality, specification, quantity meet the technical requirements; 3) 检查施工通道、清理现场，达到安全施工、文明施工要求； Check the channels of construction, clean up the site, which can reach the requirements of safe construction and civilized construction; 4) 制定安全措施，设置安全生产区，有专人对高空作业及重物起升作业区进行监视，安全绳设置要有足够的强度及稳固性； Develop safety measures, set safety production area, there is special assigned personnel responsible for monitoring work at height and weights lifting operation area and the safety rope set should have sufficient strength and stability; 5) 准备轨道安装所需用的机械、工具、量具； Prepare required machinery, tools, measuring tools during rail installation; 6) 检查轨道的质量：如发现有弯曲变形，应校正后才能安装； Check the quality of the rail: if found bending and deformation, correct before installation; 7) 吊车梁放线检查及标高测量： The crane beam paying off check and elevation measurements: a 用经纬仪测量吊车梁中心线，并留下标记（2—3米设置一个点）；The theodolite is used to measure the crane beam centerline and leave marks (set a point every 2-3m); b 用水准仪测量吊车梁的水平标高，并作记录； Use water level to measure the crane beam and make records; C 吊车梁跨距用钢卷尺、弹簧称测量；注意弹簧称的示值应和检查大车轮距时一致； Crane beam span should bed with measure steel tape, spring balance; pay attention to the spring balance showed values ??consistent with those during measurement of the thread of the gantry. 1.2 轨道安装Rail installation 1.2.1 重轨（38kg/m以上）压板式安装程序（带钢垫板）Heavy rail (38kg / m or more) pressure plate installation procedure (with steel shim) 1) 基准板安装1) The reference board is installed： 在吊车梁上每隔2米左右固定一块垫板，要求标高（用水准仪测量）控制在±2m以内，纵横向水平度以2mm/m水平仪找平；On the crane beam, fix a pad about every 2m, required elevation (measured with water level) should be controlled within ± 2m, vertical and horizontal levelness should be made with 2mm / m spirit level; 2) 轨道就位2) Rail in place：