注塑生产中特有的异常现象（The abnormal phenomenon in the production of injection molding）.docVIP

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注塑生产中特有的异常现象（The abnormal phenomenon in the production of injection molding）.doc

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注塑生产中特有的异常现象（The abnormal phenomenon in the production of injection molding）

注塑生产中特有的异常现象（The abnormal phenomenon in the production of injection molding） The abnormal phenomenon in the production of injection molding One, nozzle salivate (flow) In the process of injection and plasticization, the flow of molten material from the nozzle is called nozzles. Contact in the injection molding operation, if the nozzle salivate, molten material flow into the mainstream way, condensation rubber will affect the smooth progress of injection molding (plug gate/port) or in the cause on the surface of the rubber appearance defects (such as: cold spot, shrinkage, lack of glue, etc.), especially PA material most prone to salivate. The following table is the cause analysis and improvement method of nozzle salivation. 1, melt temperature or nozzle temperature is too high 1, lower melting temperature or nozzle temperature 2. Excessive back pressure or high screw speed 2. Reduce back pressure or screw speed 3. The amount of gelatine is less than 3 and increase the amount of gelatine (before melting or after melting). 4. The nozzle aperture is too large or the nozzle structure is improper 4, and the nozzle with small aperture or self-locking nozzle 5, plastic viscosity is too low 5, switch to more viscous plastic 6. Contact injection molding mode 6, change to the platform mobile injection molding Second, the leak adhesive In the injection molding process, the hot glue from the nozzle of the head or the nozzle thread is called the leakage. Nozzle leakage on glue phenomenon will affect the normal conduct of molding production, light person cause product weight or quality is not stable, the person that weigh can cause parts shrink or lack of glue phenomenon, affecting the appearance of the product quality, and bad product, waste of raw materials. The following table is the cause analysis and improvement method for the leakage. 1. The nozzle is not close to the mold and the mouth or the nozzle is smooth 2. Loosen or damage the fastening thread of the nozzle; tighten