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开口挡圈的冲压工艺与模具设计
摘 要
本次设计中模具采用的是对角导柱冲孔落料级进模,本设计内容包括:零件工艺分析,冲裁工艺方案的确定,排样设计,冲压力的计算,压力中心的确定,压力机的选择,凸模和凹模刃口尺寸的计算,模具的总体的结构设计,主要零部件的设计及选用,总装图以及各类零件图的绘制。此次设计中采用了空步冲裁法,并用两个侧刃来控制送料步距,也就是当料条送进时在第一个步距内冲孔凸模向下运动完成冲孔,料条继续向前送,空一个步距后,落料凸模向下运动,完成落料工序。此时一个完整的工件就被冲裁出来了。在回程过程中,两个凸模向上运动,卸料板挡住卡在凸模上的条料,完成一次完整的冲压过程。
关键词:
Title: Stamping process and die design of the Open ring
Major: Materials science and engineering
Name:Zhou Fabin Signature:
Supervisor:Zhang Yujun Signature:
Abstract
In recent years, with the rapid development of industry, mold manufacturing industry has become Chinas the mother of industry, in our industry has played a leading and leading role. Mold design and manufacturing technology level is an important indicator to measure the level of a countrys product manufacturing level, largely determines the ability of the quality of products, efficiency and new product development.
The design of the mold uses a diagonal pillar punching Blanking Progressive Die, it is to introduce a process analysis to determine the parts, Stamping Process Project to determine the layout design, calculation punching pressure, pressure center of pressure Select computing machine, punch and die edge size, the structure of the overall mold design, design and selection of major components, assembly drawing and figure drawing all kinds of parts. The design uses empty-step punching both side edge method to control the feed pitches, that is, when the strand feeding is completed in the first punch, step away from the feed bar within punching punch downward movement continues forward delivery, after the empty one pitch, blanking punch downward movement, complete blanking processes. At this point one complete piece was punched out. In the return process, the two punch upward movement, the stripper plate to block the punch card strip, one complete stamping process.
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