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磨料粒度对电镀CBN 砂轮磨损影响的有限元仿真 - 中国科技论文在线
中国科技论文在线
磨料粒度对电镀 CBN 砂轮磨损影响的有限
元仿真分析#
蓝善超，李文斌**
5 （太原理工大学机械工程学院，太原 030024）
摘要：以单颗CBN磨粒的磨损对电镀CBN 砂轮的磨损进行研究。针对磨削淬硬轴承钢GCr15，
将单颗 CBN 磨粒适当简化成圆锥体，建立楔形滑擦模型，利用 Deform 3D 软件对单颗 CBN
磨粒的磨耗磨损进行仿真分析。仿真结果表明：不同粒度磨粒的磨损形式相似，均为前端面
磨成弧形月牙洼形，尖端逐渐磨成平台；相同条件下磨粒的最大磨损量随着磨料粒度号的增
10 大而减小。同时也说明了细粒度的电镀CBN砂轮的磨损较小。
关键词：单颗CBN磨粒；有限元；磨料粒度；砂轮磨损
中图分类号：TH164
Finite element simulation and analysis of the influence of
15 grain size on wear of electroplated CBN grinding wheel
LAN Shanchao, LI Wenbin
(College of Mechanical Engineering, Taiyuan University of Technology, TaiYuan 030024)
Abstract: Research on wear of Electroplated CBN grinding wheel was performed by wear of
single CBN grain. CBN abrasive grains were simplified as cone shapes and sliding model of
20 wedge-shape were built when they are grinding GCr15 bearing steel. The simulation and analysis
of wear of the single CBN abrasive grain was performed using Deform 3D software. The results of
simulation and analysis show that the wear form of single CBN grain with different size is similar.
The rake face is ground into curved crater and at the tip is ground into platform. The maximum
wear depth of single CBN grain is decreased with the increase of grain size number. The results
25 also explain that the wear of fine grain electroplated CBN grinding wheel is smaller.
Keywords: ingle CBN grain; finite element method; grain size; Wheel wear
0 引言
目前，具有高精度窄深槽结构的零件应用很广，而且高精度窄深槽的制造一直是机械加
30 工的难题。采用传统的加工方法成本高、精度低。近年来，电镀 CBN 砂轮广
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