常见压铸件缺陷解决方法（Solutions to common defects in die castings）.docVIP

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2017-07-22 发布于河南
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常见压铸件缺陷解决方法（Solutions to common defects in die castings）.doc

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常见压铸件缺陷解决方法（Solutions to common defects in die castings）

常见压铸件缺陷解决方法（Solutions to common defects in die castings） 2, mold guide parts wear. 3, two-half die insert block manufacturing error. Exclusion measures: 1, adjust the insert block, tighten it. 2. Change Guide sleeve. 3, the trimming, eliminates the error. 19, deformation Other Name: Twist and Warp. Features: The geometrical shape of castings is inconsistent with the design requirements of the overall deformation. Cause: 1. Poor design of casting structure causes uneven contraction. 2, die prematurely, casting rigidity is not enough. 3, casting slope is too small. 4. The improper operation of the casting is taken. 5. Improper placement of the push rod. Exclusion measures: 1. Improve the casting structure so that the wall thickness is even. 2, determine the best opening time, strengthen casting rigidity. 3. Enlarge Casting Incline. 4, take care of casting castings should be thrashed. 5, the casting of the use of special box, remove the gate method should be appropriate. 6. Some deformed castings can be eliminated by plastic. 20. Bruised Features: The surface of the castings caused by scratches. Causes: To the gate, cleaning, correction and handling of the flow of careless touch. Elimination measures: Cleaning castings to be careful, storage and transport of castings, should not be stacked or hit each other, using dedicated storage transport transport box. 21, Hard particle Other Name: Oxide inclusions, slag. Features: There is a hardness higher than the metal matrix in the casting of small particles or blocks, making the processing difficult, tool wear serious, after processing castings often show different brightness of hard particles. Causes: alloy mixed or precipitation than the base metal hard metal or non-metallic materials, such as $literal and free silicon. 1, Alumina ($literal). (1), aluminum alloy is not refined well. (2), when pouring into the oxide. 2, composed of aluminum, iron, manganese, silicon complex compounds, mainly from the MnAL3 in the molten pool