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液压缸的故障诊断与使用维护(Fault diagnosis and maintenance of hydraulic cylinder)
Fault diagnosis and maintenance of hydraulic cylinder
Hydraulic cylinder is the hydraulic system to convert hydraulic energy to mechanical energy of the executive component. Its faults can be basically summed up as hydraulic cylinder misoperation, weak driving load, piston sliding or crawling, etc.. As the hydraulic cylinder fails, the equipment downtime is common. Therefore, we should pay attention to the fault diagnosis and maintenance of the hydraulic cylinder.
I. fault diagnosis and treatment
1 、 hydraulic cylinder malfunction or malfunction
The reasons and treatment methods are as follows:
(1) the valve core is jammed or the valve hole is blocked. When the flow valve or the direction valve spool is jammed or the valve hole is blocked, the hydraulic cylinder is prone to malfunction or malfunction. At this point should check the contamination of oil; check dirt or colloid sediment whether stuck spool or plug valve hole; check the wear of the valve body.
(2) the piston rod is stuck with the cylinder or the hydraulic cylinder is blocked. At any rate, the hydraulic cylinder does not move or act very little. At this time should check the piston and piston rod seal is too tight, whether to enter the dirt and glial sediment: the piston rod and cylinder axis line is in, and the wearing parts and seals are invalid.
(3) the hydraulic system controls the pressure too low. In the control pipeline, the throttling resistance may be too large, the flow valve is improperly adjusted, the control pressure is not appropriate, and the pressure source is disturbed. The pressure source shall be checked to ensure that the pressure is adjusted to the specified value of the system.
(4) air enters into the hydraulic system. This is mainly because of leaks in the system. At this point, you should check the hydraulic tank level, hydraulic pump suction side seals and pipe connections, oil filter is too dirty. In this case,
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