空心型材分流模优化设计有限元模拟.pdfVIP

2008. No. 4 35 : 2008) 1 2 3 郭志斌 , 邓小民, 张 军 ( 1. , 201102; 2. , 243002; 3. , 243000) : 利用U GNX 软件建立分流模实体模型, 利用MSC. supeform 有限元模拟软 件对分流模挤压过程进行 力耦合有限元模拟, 研究了挤压过程中模芯的变形情况 结果表明, 即便是对称性较好的矩形管分流模, 模芯在横向上也会发生 一定量的偏移 及扭转, 影响型材的尺寸精度对于大多数空心型材来说, 其断面往往都是不对称的, 仅依靠设计者的经验和判断是很难避免模芯变形的, 而采用有限元模拟的方法, 则可 以较为方便地找到解决这种变形的方法, 为设计提供科学的依据 : 分流模设计; 有限元模拟; 模芯变形; MSC. supeform : T P391. : B Abstract : The solid model of the porthole die w as built in UG NX . Thermalmechanical cou pled simulation of the porthole extrusion process w as conducted using the f inite element analysis sof tw are MSC. SuperForm, and the def ormation of the die core has been researched. Result show ed that even if by using rectangle tube porthole die w hich had better symmetry , deviation and torsion still happened in the lateral direction of the core and the dimensional accuracy of profile was affected. Crosssections of the most hollow profiles are not symmetric, so it is very hard to avoid the deformation of core only by the experience of designers. How ever by using the FE simulation method it w ill be easier for them to figure out the solution to such deforma tion problem and to provide a scientif ic reference for designing. Keywords: porthole die design; finite element analysis; deformation of die core; M SC. super form 0 , , , , , , , , , : : ( 1958) , , 36 Die and Mould T echnology No4. 2008 , , Z , ; , , , X Y , ,