固定床反应器（Fixed bed reactor）.doc

固定床反应器（Fixed bed reactor） Fixed bed reactor unit simulation training system Operation instruction Beijing Orient simulation software technology co. LTD October 2006 Orders to record 1. Process description 2 1. Process specification 2 2. The complex control loop of this unit indicates 2 3. Equipment overview 2 2. Operation procedure of fixed bed reactor unit 3 1. Driving operation procedure 3 2. Normal operation procedure 4 3. Parking operation procedure 4 4. Interlock specification 5 5. Appearance and alarm list 6 3. The accident setting is in view 7 4. Simulation interface 8 Question 10 I. process description 1. Process description This process is used to catalyze the process of catalytic hydrodeacetylene. Acetylene is removed by an isothermal hydrogenation reactor, and the reactor temperature is controlled by the temperature of the cold agent in the shell side. The main reaction is: nC2H2 + 2nH2? (C2H6) n, this reaction is exothermic. The heat is about 34,000 kcal after each acetylene reaction. Temperature over 66 ℃ has side effects for: 2 nc2h4? (C4H8) n, the reaction is also exothermic. The cooling medium is liquid butane, and the heat from the reactor is removed by the evaporation of butane, and the butane vapor condenses through the cooling water. Reaction raw material is divided into two shares, a shares for about 15 ℃ is given priority to with C2 hydrocarbon raw materials, feed rate is controlled by a flow controller FIC1425; Another for H2 and CH4 mixture, temperature around 10 ℃, the feed rate is controlled by a flow controller FIC1427. FIC1425 and FIC1427 as ratio control, two raw materials according to certain proportion after mixing the raw material in the pipeline gas/reaction gas heat exchanger (EH - 423) preheating, then through raw material preheater (EH - 424) preheating to 38 ℃, in fixed bed reactor (ER - 424 - a/B). The preheating temperature is controlled by the temperature controller TIC1466 by regulating the flow of the preheater eh-424 heatin