AN00212002 Tension control Baldor motion（an00212 002张力控制美国宝德公司运动）.pdf

Motion Control Products Application note Tension control AN00212-002 This application note describes how ABB servo products may be used to achieve web tension control. Particular detail is applied to the winding of web materials. Product films often have to be wound and unwound many times during their manufacture. It is important that this is done correctly or there is a chance that the product may become damaged during transport or when loaded onto a new machine for further processing. IntroductionIntroduction IntroductionIntroduction A brief background is given of the common mechanical setups for web tension control. Problems associated with winding or unwinding of web materials are described. Finally, an example shows how to code a servo application for taper tension control of a re-winder. Tension zones and Nip Induced TensionTension zones and Nip Induced Tension Tension zones and Nip Induced TensionTension zones and Nip Induced Tension Different processes require different tensions. For example consistent tension profiles are necessary for printing. To load the material onto the machine from an un-winder may need a smaller tension than for the machines mid section. Web guide systems will not work without tension. Many other processes will not work unless the material is under tension. A tension zone will exist between any two rolls that are either driven or braked. An example of a two zone machine would be as follows. A driven master roller draws the web material through the machine and sets the machine speed. An unwind brake at the start pulls against the master roller to create the first tension zone. A re-winder at the end of the machine operates in torque mode. The re-winder pulls against master roller creating tension