MINI BIKE PLANS Vintage Projects（迷你自行车计划年产的项目）.pdfVIP

MINI BIKE PLANS Page 1 INTRODUCTION Before starting to build your Mini-Bike, be sure that you have all the parts shown on the material list . You will note that tubing has been used in the construction . The advantages of using tubing far out-weigh the additional time for building . You will need all the common household tools, plus a 2 radius conduit bender {available at almost any electrical shop) and a welder . You are now ready to start to build . 1. Lay out 2 pieces of 7/8 tubing and mark for bending as shown . Remember that the bend is in the shaded area as shown below in Figure 1 . FIGURE 1 2. After you have your first 2 bends, mark for the next 2 bends as shown . Be sure that you bend in the shaded area only . See Figure 2 below . 3. Now you have all four bends completed, weld each side member together as shown . Your main side members are now complete . (Figure 3 below) MINI BIKE PLANS Page 2 4. Lay out 2 pieces of 7/8 tubing each 31 long . Mark and bend in shaded area as shown below . 5. Cut 2 pieces of 7/8 tubing, with a 5/8 inside diameter, as shown in Figure 5 Weld to the 2 pieces of tubing you have just bent as shown in Figure 6 . 6. Make 2 pieces as shown in Figure 7 out of 1/8 plate steel . There is a full size pattern on the back of this sheet . Using 5/8 bolts to line up the plates and the axle, weld the front fork assembly as shown in Figure 8 . Note : Be sure that you insert the 5/8 guide bolts as shown in Figure 8 . If you dont, the fork assembly will be out of line . Full size front fork plate pattern to be made out of 1/8 steel plate . 2 required . Full siz e