Optimizing BLDC Motors for High Speed （优化刷马达高速）.pdfVIP

thinkMOTION How to Optimize Performance and Minimize Size in High Speed Applications High Performance Brushless DC Motors I. Introduction II. Optimization of a Brushless DC motor for high speed applications • The Different types of Brushless DC motors, Slotted stator motors versus slotless • Optimization of motors for high speed application III. Examples of applications • High speed motors for medical respirators • High speed motors for surgical hand tools IV. Conclusion © 2012. Portescap. All rights reserved. I. Introduction There is a current increasing trend in requests for Brushless DC motors for high speed applications. For instance, new impeller technology changed the way modern respirators are designed to be more compact and quieter. Such performance requires motors that rotate up to 50 to 60 Krpm, and are capable of delivering high acceleration and deceleration in synchrony with a patients breathing pattern. Other examples are surgical and dental hand tools. They have to be ever-stronger and smaller. One way to achieve this is to use high speed brushless motors that can deliver the necessary power and performance, within the preferred footprint. Mechanical power is the product of Torque and Speed. To increase power, we can either increase Torque or increase Speed. Generally, for a given technology, the continuous torque is related to the motor size. The continuous torque is often limited by thermal consideration. For instance at stall or low speed, the only power dissipated by the motor are joule losses. Let’s consider: T = Motor Torque RTh1 = Thermal resistance Coil-Stator RTh2 = Thermal resistance Stator-Air K = Motor Torque Constant R = Motor coil resistance Pj = Power dissipat