常见表面工艺处理与不良分析课件.ppt

表面处理工艺 Surface Treatments Processes 20-Apr-09;常用表面处理工艺;1. 水镀 Normal Plating;1. 水镀 Normal Plating;1. 水镀 Normal Plating;1. 水镀 Normal Plating;1. 水镀 Normal Plating;Customer has released critical requirement to control Ni/Co substance in metal part plating. NOKIA --- banned plating Ni/Co in metal part surface. SE --- banned plating Ni in metal part surface. Motorola --- banned plating Ni in metal part surface. 客户提出禁止产品电镀层中含有镍/钴成分。 Influence for our products: Silver color part: we can not use Ni as undercoating layer any more. Gun metal color part : we can not use Co to tune color of plating surface. 对我们产品的影响：银色不能用镍成分，枪色不能用钴进行调色。 Objective: Need to search new process for metal part plating to avoid using Ni/Co substance. 目标：寻求新的电镀工艺：避免使用镍/钴。;Normal Nickel plating process: “Cu + Ni + Cr”. It is a mature process, it can pass wearing vibration test smoothly. Aim at it will cause allergenic of skin, customer has banned to use it. 常规银色镍电镀可以通过耐磨测试，但由于其会引起皮肤过敏，客户已经要求禁止使用。 Replace plating process: “No nickel and white Copper Tin”. To pass wearing vibration test , Sn thickness should be controlled at about 0.7~1.0um. Require to coat harder organic film. Remark: Surface rigidity of “No nickel and white Copper Tin” process can not reach the same level of “Cu + Ni + Cr” process. 改善后的银色电镀电镀用锡代替镍。 Plan to study other processes to achieve silver color: Use stainless steel material to replace Zinc material, use PVD to replace normal plating to achieve silver color. Use stainless steel inherent color after polished (need not any other plating). Use plastic part replace metal part, use PVD to get silver color. Remarks: PVD --- Physical Vapor Deposition. 其他工艺：使用不锈钢进行真空电镀，使用不锈钢原色等。;“PVD” Process 2;2. 真空电镀 PVD;2. 真空电镀 PVD;Besides normal zinc alloy gun metal plating (contain: Co), there are another two PVD methods to avoid using Co for gun metal color. 避免使用钴的真空电镀方式： PVD method A: Use stainless steel to replace Zinc alloy, use PVD to replace normal plating to achieve gun metal color. --- PVD