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铸件技术(Casting technology)
铸件技术(Casting technology)
Technical requirements for Castings
Cold separation, cracks, shrinkage holes and penetrating defects and severe incomplete defects (such as casting, mechanical damage, etc.) are not allowed on the casting surface.
The casting shall be clean and must not be burr or edge free, and the non working procedure shall indicate that the sprue and tap shall be cleaned and flush with the surface of the casting.
Casting non processing on the surface of the cast of characters and signs should be legible, position and font should comply with the requirements of drawings.
The roughness of the non machined surface of the casting, sand casting R, no more than 50 mu m.
Castings shall be removed from the riser, fly, etc.. The surface of the non - machined surface shall be flattened and polished to meet the surface quality requirements.
The molding sand, core sand and core shall be removed.
The casting has sloping parts and their dimensional tolerance belts shall be symmetrically arranged along the inclined plane.
On the casting sand, sand core, core bone, fleshy, sticky sand should be grinding smooth, clean.
Correct, wrong type, lug, casting deviation should be amended to achieve smooth transition, to ensure the quality of appearance.
The wrinkle of the non machined surface of the casting shall be less than 2mm and the spacing shall be greater than 100mm.
The non machined surface of the casting of the machine should be shot peening or roller treated to meet the requirement of cleanliness Sa2 1/2.
Castings must be subjected to water toughening.
The casting surface should be smooth, the gate, burr, sand and so on should be cleaned.
Technical requirements of casting and control points of main process
I. technical requirements for Castings
1. casting weight 3.1 tons; pouring riser weight 2 tons; box weight 5.1 tons. The metal yield is 61%.
2. riser 12. 4 of them are insulated riser, 4 ordinary riser and 4 riser.
3. increase molding cold iron 8 pieces; originally e
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