S60活塞铸铁件工艺设计及数值模拟.PDFVIP

《热加工工艺》 年 月第 卷 第 期 2015 3 44 5 S60 活塞铸铁件工艺设计及数值模拟 云1 1 2 发1 历长 ， 黄 帅 ， 张 跃 ， 米国 (1. 河南理工大学材料科学与工程学院， 河南 焦作 454000 ； 2. 沈阳铸造研究所， 辽宁 沈阳 110022) 摘 要：根据活塞铸铁件的结构特点，设计了铸造工艺方案。 采用覆膜砂壳型铸造， 模 件生产。 原始工艺生产铸 1 2 件缺陷主要集中在浇道与连接筋的部位，且缺陷多为缩孔、缩松。 利用View-Cast 软件对其改进工艺进行了数值模拟。 结果显示，改变铸造填砂可以大幅降低铸造缺陷，从而获得比较合理的铸造工艺方案。 关键词：活塞； 覆膜砂铸造； 数值模拟 DOI: 10.14158/j. cnki. 1001-3814. 2015. 05. 020 中图分类号： 255 文献标识码： 文章编号： 2015)05-0069-03 TG A 1001-3814( n Process Design and Numerical Simulation of S60 Piston Iron Casting c LI Changyun1, HUANG Shuai1, ZHANG Yue2, MI Guofa1 . (1. College of Material Science and Engineering, Henan Polytechnic University, Jiaozuo 454000, China; 2. Shenyang Research Institute of Foundry, Shenyang 110022, China) g ： casting process of iron piston was designed according to its structure characteristics, the 2 parts in 1 mould Abstract The r were produced by using precoated sand shell mould. Casting defects produced by using the original process basically 库 concentrated in the region of the sprue runner and connecting ribs. Most defects were shrinkage cavity and shrinkage porosity. 例 o Its improved process was numerically simulated by using View-Cast software. The results show that changing foundry sand