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曲轴工艺(Crankshaft process)
曲轴工艺(Crankshaft process)
1, nodular cast iron crankshaft casting technology
melting
To obtain high temperature sulfur pure molten iron is the key to the production of high quality ductile iron
modelling
Air impact moulding process is obviously better than that of clay sand process can obtain high precision castings, the production process of the sand has no rebound deformation characteristics, it is particularly important for crankshaft.
Progress of engine crankshaft manufacturing technology is the most rapid mechanical processing equipment, processing technology is more typical of milling and grinding.
The key technology of heat treatment of the crankshaft is surface strengthening. The nodular cast iron crankshaft was used for normalizing treatment for surface treatment organization was prepared, surface processing generally adopts induction hardening or nitriding process. Forged steel crankshaft with shaft neck and fillet quenching process.
1, casting technology
(1).
For the melting of high grade cast iron, will use large capacity of intermediate frequency furnace melting or inverter frequency furnace, and the detection of hot metal composition spectrometer. Nodular cast iron treated by subcontractors, agents to develop new varieties, using stream inoculation, inoculation and inoculation in advanced composite inoculation method. The parameters of the melting process of the microcomputer control and screen display.
2) other
LFC will get promotion and development. In sand mold casting, injection molding and extrusion box without other attention and will continue to promote the application in the new factory or factory renovation. High pressure molding line will continue to use the original, one of the key components will be improved, to achieve automatic core and core group.
4, strengthen technology and surface heat treatment technology
(1) intermediate frequency induction quenching of crankshaft
Medium frequency induction hardening crankshaft will use microcomputer
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