D打印双点渐进成形支撑模具的可行性-精密成形工程.PDF

精 密 成 形 工 程 第 9 卷 第 3 期 102 JOURNAL OF NETSHAPE FORMING ENGINEERING 2017 年 05 月 3D 打印双点渐进成形支撑模具的可行性 周鹏，王进，王小连，柳琪 （青岛理工大学 机械工程学院，山东 青岛 266520 ） 摘要：目的 为了更快速、简单、有效地完成双点渐进成形加工中支撑模具的加工。方法 采用 3D 打印设备 完成支撑模具加工，用加工完成的模具作为支撑，通过板料渐进成形技术对 1 mm 厚的铝板进行成形，选取 8 个标本点测量工件的壁厚，并与普通模具完成的零件进行比较，再对 3D 模具成形的工件进行成形精度分 析。结果 通过实验数据分析，板料壁厚变化完全符合正弦定律，计算出的理论轮廓与实际轮廓的成形精度 偏差绝对值算术平均值基本符合生产要求。结论 这种与 3D 打印技术相结合的双点渐进成形加工工艺完全 可行，与普通模具相比节省了模具加工经费，降低了渐进成形加工的时间。 关键词：3D 打印技术；双点渐进成形；支撑模具；成形精度；壁厚 DOI ：10.3969/j.issn.1674-6457.2017.03.020 中图分类号：TG386 文献标识码：A 文章编号：1674-6457(2017)03-0102-05 Feasibility of Two-Point Incremental Forming Mould in 3D Printing ZHOU Peng, WANG Jin, WANG Xiao-lian, LIU Qi (College of Mechanical Engineering, Qingdao University of Technology, Qingdao 266520, China) ABSTRACT: The paper aims to complete processing of supporting mould in two-point incremental forming rapidly, fast and effectively. A 3D printing equipment was adopted for mould processing. Moulds processed were taken as support to form 1mm thick aluminum plates through incremental forming of sheet metal. Eight specimen points were selected to measure the wall thickness of the workpiece and compared with parts completed with ordinary moulds. Then the forming precision of the work- piece formed by 3D mould was analyzed. Through analysis of experimental data, variation of plate wall thickness was com- pletely in accordance with the sine law, and the arithmetic mean of the absolute value of the forming precision of the theoretical contour and the actual contour was basically in line with the production requirements. The two-point incrementa