异丁烯制高活性聚异丁烯工艺设计.docVIP

异丁烯制高活性聚异丁烯工艺设计 摘要：高活性聚异丁烯在润滑油、燃料油添加剂、乳化炸药、表面活性剂、清洁剂及防锈剂等领域具有广泛的应用前景，中国石油吉林石化公司拥有生产高活性聚异丁烯产品的自主知识产权技术，建成了两套万吨级高活性聚异丁烯工业化生产装置，占据了国内市场90%的份额，发展和完善该项技术具有重要意义和应用价值。 本论文以聚合级异丁烯为原料，采用三氟化硼为催化体系，开展了低温连续阳离子聚合反应生产高活性聚异丁烯产品，得到的聚异丁烯端基含量为60%-85%。从而大大的开发出C4的利用价值。本工艺工业生产装置采用双釜连续及外循环的独特聚合工艺，反应平稳、易控，产品质量优。10746 关键词：三氟化硼；聚异丁烯；聚合；异丁烯；双釜连续聚合 Design of manufacturing process for production of high reactivity poly-isobutylene from isobutylene Abstract: High reactivity Poly-isobutylene has wide use in many fields，such as lubricant and fuel additives，emulsive explosives ，surfactants，detergents and anti-rust agent etc .Jilin PetrochemicalBranch Company in China National petroleum Corporation has Possessed their own Proprietary technology in Producing high reactivity Poly-isobutylene Products and has already set up two industrial Plants for Producing high reactivity Poly-isobutylene.The Production capacity of each Plant was up to 20000t/a，which shared 90% of the gross domestic market. The development and improvement for this technique Possessed great importance and Potential application Prospect. In this paper. The continuous cationic Polymerization was perform over a boron tri-fluoride catalyst at low-temperature from the small scale, large scale to industrial scale. Polymer grade isobutylene was used as raw material in order to Produce high reactivity .under these reaction conditions ,the terminate olefin content of the obtained polyisobutene was 60%-85%, Thus greatly developed the utilization value of C4. the industrial apparatus employs the distinguished polymerization process, that is continuous twin autoclaves and external cycle operation .the process insures the reaction stability、easy controlling and good products quality. 2.1.2主要的化学反应及管道流程图12 2.2合成聚异丁烯的反应机理13 2.2.1链引发14 2.2.2链增长14 2.2.3链转移和链终止14 2.3工艺流程叙述15 2.3.1聚合反应工序15 2.3.2胶液后处理工序15 2.3.3溶剂精馏工序15 2.3.4制冷工序16 2.4生产控制说明及控制项目16 2.4.1DCS控制系统17 2.4.2换热设备的控制18 2.4.3反再系统的控制18 2.4.4塔设备的控制19 2.4.5压缩机的控制20 2.4.6先进控制系统（APC）20 2.4.7紧急