连续冲模常见设计缺陷技术资料（Continuous die common design defects technical data）.docVIP

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连续冲模常见设计缺陷技术资料（Continuous die common design defects technical data）.doc

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连续冲模常见设计缺陷技术资料（Continuous die common design defects technical data）

连续冲模常见设计缺陷技术资料（Continuous die common design defects technical data） Die common design flaws 2007-03-09 technical information 01:05:17 read 124 comments 0 small number: The first chapter blanking in common adverse A jump bits. A) several jump chip: When cutting the 1. jump bits: Reason: the Department of incomplete piercing waste is difficult to effectively stuck in the mold, so it is easy to jump bits Improvement measures: trimming complicated structure 2. small square hole, small hole jump bits Reason: 1) gap is too large 2) there is more oil 3) material is too thin Improvement measures: 1) to tighten the gap 2) reducing oil 3) with downward blowing, negative pressure is formed in the waste 4) a mold processing (to PG processing), improve the edge section finish 5) re design of the punch structure 6) the iron mold products shall be clean demagnetization) 7) reduce the mold edge straight section 3. tiny scraps: (common in mold, has torn heavy cutting is particularly significant, 821-220 mode) Jump bits 4. large scraps The same reason: 2 Improvement measures: 1) with push rod 2) and blowing 3) the shape complexity (and is connected to the carry side) 5. other conditions jump bits: The reason: process scheduling unreasonable design Improvement measures: to re adjust the process schedule (re design knife) Two) harm jump chip: 1. die mark, crushing and other bad 2. of intermittent jump crumbs, not easy to find, easy out of bad products 3. maintenance is not easy (usually with special shape punch, blade coating and other lossy spare life and product quality of the section) caused by low production efficiency and utilization rate 4. bad products often need a large selection of artificial Two wire. A) harm: 1. assembled into finished products, extremely easy to cause the short circuit (SHORT), and should never be a serious adverse 2. off easily in the products produced on the die mark 3. when there occurs to spend a lot of manpower for its heavy industry Two) output reason