TAPPI Flexible Packaging Troubleshooting Short （TAPPI软包装故障排除短）.pdfVIP

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TAPPI Flexible Packaging Troubleshooting Short （TAPPI软包装故障排除短）.pdf

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TAPPI Flexible Packaging Troubleshooting Short （TAPPI软包装故障排除短）

Web Handling Winding Case Study Based on a true Situation - Slightly Altered to Protect Confidentiality Problem Description: A manufacturer of the flexible packaging material used to form consumer fluid containers was have a defect called “Tunneling” Typical Coating, Laminating and Extrusion Coating Machine Line Problem Description: Tunneling is where a small areas across the web delaminates between the PET film and the Aluminium Foil The tunneling defect occurs after the dry bond lamination before the PET film and aluminum foil laminate is extrusion coated with the polyethylene. Roll and Web Defect Book On Page # 350 Problem Description: TUNNEL DELAMINATION Product Structure: Material Caliper Thickness % Tensile Modulus PET .00048 10.4% 500,000 psi Foil .00035 7.6% 10,000,000 psi PE .0040 82.0% 25,000 psi Structure .00483 100% Product Web Width 42 Web Tension -Films and Foil PRODUCT TENSION LEVELS Polyester 0.5 to 1.5 lbs./inch/mil Polypropylene 0.25 to 0.50 lbs./inch/mil Polyethylene 0.25 to 0.30 lbs./inch/mil Polystyrene 0.25 to 1.0 lbs./inch/mil Vinyl 0.05 to 0.2 lbs./inch/mil Aluminum Foils 0.5 to 1.5 lbs./inch/mil Cellophane 0.5 to 1.0 lbs./inch/mil Nylon 0.10 to 0.25 lbs./inch/mil ** From Chapter #21 of TAPPI Film Ext. Manual – 2nd edition, 2005 The Suggested Tension for each Product Used in the Laminate Maial Tension/Mil x Thickness x Width = Suggested Tension PET .