基于CCD测量细铜丝直径系统设计算法.doc

西安工业大学北方信息工程学院 课程设计(论文) 题目：细丝直径测试仪 系 ： 专 业： 班 级： 学 生： 学 号： 任课教师： 年月 CCD测量细铜丝直径系统设计 摘 要 近年来，随着新型光电器件的不断涌现、单片机数据处理能力的提高和生产全面质量管理的要求，非接触式智能化仪器将逐步取代传统上的机械测量仪器本文设计了一套基于线阵 CCD 的非接触直径测量仪器，该装置可以对φ0.5mm～φ30mm±5μm。本文论述了 CCD 光电尺寸测量装置的基本原理，分析了光学系统各部分的形式，采用柯拉照明和远心光路成像，以保证成像质量和测量精度。用微分法提取被测工的边缘信息，详细论述了信号处理电路中的各个模块的实现方法，并将微分法处理电路和单片机控制系统作为重点。同时还给出了 CCD 测量直径系统的控制程序流程图及部分程序。通过实验得到测量结果，对几个重要参数进行了分析，最后就影响系统测量精度的几种主要误差进行了讨论，给出消除误差的方法，以便达到更高的测量精度。 关键字：线阵 CCD 直径测量 远心光路 微分法 MSP430 ABSTRACT In recent years, along with new optoelectronic devices flowing out continuously 、the capacity of MCU data processing improving, and the requirements of overall production quality management, non-contact Intelligent machines will replace the traditional mechanical instruments gradually. In this paper, I designed a set of portable non-contact measurement instruments based on linear array CCD, which can measure the workpiece fromφ0.5mm to φ30mm, with measurement precision±5μm . In this paper, I discussed the basic principle of CCD photoelectric measurement devices, analyzed the form of parts of optical system, adopt Kohler illumination and telecentric beam path design in order to ensure image quality and accuracy. Adopting differential theory extracted edge information of measured workpiece, and discussed the signal processing circuit in the realization of the various modules in detail, and made the differential processing circuitry and single-chip control system as emphases, at the same time I gave control program flow chart of CCD diameter measurement system and related parts procedures of it. Through experimental measurement results, I analyzed several important parameters, discussed several major errors which influences the accuracy of system in the end, gave the method of elimination of errors, in order to achieve higher measurement accuracy. Key Words: Line ararray CCD Diameter measurement Telecentric optical path Differential theory M