水泥混凝土切割机作业动力学及作业参数选取方法分析研究.pdf

Research on the Dynamics and Working Parameter Se- lecting Method for Cement Concrete Cutting Machines A Thesis Submitted for the Degree of Master Candidate：Wang Jiangtao Supervisor：Associate Prof. Wang Xin Chang’an University, Xi’an, China 摘 要 水泥混凝土切割机是通过安装在主轴上金刚石锯片的高速旋转，对水泥混凝土路面 进行切割加工的大型路面锯切机械，是对废旧水泥混凝土路面进行回收再利用的重要设 备，研究其作业过程中的锯切动力学问题，并在此基础上获得机器的理想作业参数，对 提高整机作业生产率、实现高效的路面切割回收有重要的理论和实际意义。 本文以YFSJ2000 型水泥混凝土切割机为研究对象，对其作业动力学和作业参数选 择方法进行了研究。以金刚石锯片切割机理为理论基础，借鉴同类旋转作业机械的相关 研究成果，结合水泥混凝土切割机自身的工作原理和特点，从能量守恒角度推导了金刚 石锯片锯切水泥混凝土的锯切阻力及锯切功率的计算公式；深入讨论了作业参数、被锯 切材料及锯片自身参数对锯切阻力、锯切功率及材料比去除率的影响规律；在分析 YFSJ2000 型混凝土切割机作业工况的基础上，提出了机器作业方式和作业参数的确定 原则，结合有限元分析的结果，给出了不同工况下符合该原则的最佳作业参数，以及特 殊工况下参数的调整方案。本文的研究成果可为水泥混凝土切割机的设计及施工工艺提 供参考，相关结论也可为同类机器的开发和应用提供借鉴。 关键字：水泥混凝土切割机，金刚石锯片，切割机作业参数，锯切阻力，材料比去 除率 I Abstract Cement concrete cutting machine is one type of large sawing machinery for concrete pavement cutting, which works by the diamond saw blades with high-speed rotation mounted on its spindle. It is an important equipment for recycling of the old cement concrete pavement. Research of the dynamic problems of its working process is the basis of getting the ideal working parameters, and it has important theoretical and practical significance in improving the productivity of the whole operation and achieving the recycling of efficient road cutting. In this paper ，the YFSJ2000 cement concrete cutting machine is chosen as research ob- ject, and its working dynamics and selection method of working parameters are deeply re- searched. the cutting mechanism of diamond saw blade as the theoretical basis, references the related researches of similar rotating machinery, and combines its own