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an automated inner dimensional measurement system based on a laser displacement sensor for long-stepped pipes一个自动化的基于激光位移传感器的内部尺寸测量系统对long-stepped管道
Sensors 2012, 12, 5824-5834; doi:10.3390/s120505824
OPEN ACCESS
sensors
ISSN 1424-8220
/journal/sensors
Article
An Automated Inner Dimensional Measurement System Based
on a Laser Displacement Sensor for Long-Stepped Pipes
Fumin Zhang *, Xinghua Qu and Jianfei Ouyang
State Key Laboratory of Precision Measuring Technology and Instruments, Tianjin University,
Tianjin 300072, China; E-Mails: quxinghua@ (X.Q.); oyj@ (J.O.)
* Author to whom correspondence should be addressed; E-Mail: zhangfumin@;
Tel.: +86-22-2740-8861; Fax: +86-22-2740-4778.
Received: 12 March 2012; in revised form: 17 April 2012 / Accepted: 25 April 2012 /
Published: 4 May 2012
Abstract: A novel measurement prototype based on a mobile vehicle that carries a laser
scanning sensor is proposed. The prototype is intended for the automated measurement of
the interior 3D geometry of large-diameter long-stepped pipes. The laser displacement
sensor, which has a small measurement range, is mounted on an extended arm of known
length. It is scanned to improve the measurement accuracy for large-sized pipes. A fixing
mechanism based on two sections is designed to ensure that the stepped pipe is concentric
with the axis of rotation of the system. Data are acquired in a cylindrical coordinate system
and fitted in a circle to determine diameter. Systematic errors covering arm length, tilt, and
offset errors are analyzed and calibrated. The proposed system is applied to sample parts
and the results are discussed to verify its effectiveness. This technique measures
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