槽钢辊弯成型过程模具设计.docVIP

毕业设计说明书 槽钢辊弯成型过程模具设计 学生姓名： 学号： 学 院： 系 名： 专 业： 指导教师： 年月 槽钢辊弯成型过程模具设计及可靠性分析 摘要 冷弯型钢产品具有断面合理、强度高、重量轻、金属利用率高等优点，是一种经济断面型钢，广泛应用于汽车、航空、轻工、机械制造以及建筑等各个行业。辊弯成型过程是非常复杂的（本文以槽钢为例），到目前为止，其本身所具有的特点和规律尚未被人们真正地理解与掌握，生产中的工艺设计和孔型设计仍然主要取决于经验知识，不仅调试时间长，难以适应市场变化，而且造成资源的巨大浪费，增加成本。 本文首先介绍了国内外关于辊弯成型理论研究的现状与发展趋势，其次计算辊弯成型过程的参数，制定成型制度，确定弯曲角，得出成型道次。并根据每一道次，确定各尺寸，进行模具设计。本论文的研究结果对于冷弯型钢产品的开发、孔型系统的设计提供了可靠的预测模型，为实际生产应用提供了直接依据，具有重要理论意义和应用价值。 关键词：槽钢，辊弯成型，模具设计 Molding tool design for roll forming process of Channel steel and Credibility analysis Abstract The cold bending section product，with such merits as the high intensity, the light weight, the high metal use factor, is one kind of economic sections, widely applied in the automobile, the aviation, the light industry ,the machine manufacture as well as the construction fields. The roll forming process is extremely complicated(this paper took channel steel as example). And moreover, the influence formation factor is multitudinous. So far, the characteristics and rules of itself have not yet truly understood and grasped. The technological design and the roll pass design of production were still mainly decided by the experience know ledge, which not only delayed the debugging time and was difficult to adapt the market ,but also wasted resources and increased the cost. This paper introduces the theory of domestic and international research on the Roll Forming the status and development trend of roll forming process of calculating the parameters, to develop molding system to determine the bending angle, draw forming pass. In each pass to determine the size of mold design. The researching results of this paper provided the reliable forecasting model for the pass system design of the cold bending section product development and the direct basis for the actual production appl