水泥生产线DCS培训仿真系统―生料粉磨环节.doc

摘 要 传统的水泥生产操作员的培训已经无法满足目前的要求，鉴于系统仿真以具有实验易于进行、模型形式多样化等优点，仿真技术应用于水泥工业可以解决目前严重阻碍水泥业发展的一些问题。使用CBF组态软件作为操作平台对生产过程中的各个环节进行仿真，分析历史数据，应用DigiVis对其工艺界面进行操作。本实验采用ABB CBF系列软件编程工具对水泥生料粉磨环节的工艺测点及电气设备进行全面仿真，利用CBF组态软件及EMULATOR仿真器，对设备备妥、驱动、返回等信号及连锁关系进行仿真，实现了对水泥生产过程的实时控制及数据采集、处理直观方便减小了人为误差人机界面友好，可提供信息量对今后优化工艺和改进控制策略有直接的指导意义，并明显的经济效益The traditional cement production operators training already cannot satisfy the requirement, due to the advantages that current system simulation experiment has been taken easily and has various models , the simulation technology used in cement industry can solve serious problems that hindered development of cement industry. Use CBF configuration software as operation platform and make simulation for each link during the production process, analysis the historical data, put the DigiVis into operating the process interface. Using ABB CBFS series software programming tools for cement grinding process of link comprehensive measuring and electrical equipment in this experiment, Using the CBF configuration software and EMULATOR for making the simulation for equipment, ready, drive, return signal and chain relations., which realize the real-time control of the cement production process and data acquisition and processing. This system has the intuitive and easy operation, which can reduce the human error, has the advantage of friendly interface, and can provide abundant information. Cement production DCS training simulation system has the direct guidance for improving the process and control strategies, and has obvious economic benefits and practical value. Keywords: configuration, Simulation, Training, CBF, Grinding materials 目 录 摘 要 I ABSTRACT II 1 前言 1 1.1国内外研究现状、水平及存在的问题 1 1.2选题的目的和意义 2 2生料粉磨工艺流程 4 2.1工艺流程 4 2.2设备介绍 4 2.2.1磨主电机 4 2.2.2选粉机 4 3软件的安装 6 3.1 CBF软件简介 6 3.2 CBF的开发 6 4总体设计方案 9 4.1控制器 9 4.2控制方案 9 4.3项目建立 9 4.3.1创建新的项目树 9 4.3.2仿真硬件配置 15 4.4过程站组态 18 4.4.1单电机程序编辑 18 4.4.2 组电机程序编辑 21 4.4.3电机的连锁关系 24 4.4.4 磨机程序的编写 25 4.4.5模拟量的监控 27 4.4.6 数字量的监控 2