新型注射成型技术（New injection molding technology）.doc

新型注射成型技术（New injection molding technology） New injection molding technology New injection molding technologies include: MuCell technology, injection molding process, Exjection process, TWINSHOT, CO injection technology, rotational core technology, shear control, oriented injection molding (SCORIM), rapid temperature cycling, RTC? Dolphin Injection molding process of MuCell Technology The injection molding process of MuCell technology involves the highly controlled use of gases in supercritical state (SCF) to create micron sized voids (less than 3mm) of millions of thin-walled molded parts. The correct equipment configuration, mold design and processing conditions, the size and distribution of these micro voids are more homogeneous. Voids are homogeneous nucleation when the polymer and gas (usually nitrogen, but occasionally carbon dioxide) occur in the single-phase solution by injecting the gate into the mold as a result of creation or nucleation. The operation of the single-phase solution created by conventional injection molding machines has been modified to allow the creation of a single-phase solution. Important modifications to the system involve the use of a precision SCF delivery system to provide SCF special injectors based on mass flow metering principle. The SCF is then injected into the lens barrel, where it is mixed with the polymer through specially designed screws. A shut-off nozzle maintains the single-phase solution while the injection screw maintains sufficient back pressure at all times to prevent excessive early foaming or loss of pressure, which will allow the two-phase solution of the single-phase solution to return. Basically molding, the MuCell injection molding process consists of four steps. First, supercritical fluid (SCF) from atmospheric gas (CO 2 or N 2) is injected directly into the polymer by installing an injector in the barrel to form a single-phase solution. The screw and injector of the SCF conveyor system are designed to facilitat