直线伺服驱动的汽车排档器总成测试的研制.docVIP

基于直线伺服驱动的汽车排档器总成测试的研制 中 文 摘 要 随着汽车制造业的不断发展，制造分工细化，汽车档器的制造已经与变速分开，进行专业化生产。由此推动了汽车档器性能测试设备的研发。在具体设备的开发过程中，关键问题在于设计出合理的机构来模拟驾驶者的换档操作，使被测换档器完成测试要求。本文设计了一种轴联动机构，能够很好地带动被测档器完成维运动。整套机构通过完成方向上的二维运动，同时垂直方向上依靠导向机构提供升降的自由度来得到联动效果，达到机构，节约成本的目的。机构采用满足实时监控要求的PLC进行控制。与其他方式相比，设计制造的汽车档器设备结构简单、、制造与维护成本较低并且完全可以满足测试精度要求。 关键词： 作 者： 指导教师：The Development of Gear Assembly Testing System Based on Linear Motor Technology Abstract As the automotive industry continues to develop, manufacture shows more refined division. Shifter has been separated from gear transmission device to make independent specialized production. Assembly and end of test to control this critical process requirements are also becoming more stringent, thus promoting the automobile shifter testing equipment’s research and development. In the development process of this specific equipment, the key issue is to design a reasonable body to simulate the drivers gearshift operation. This paper designed a two-axis linear motor linkage, the device is able to bring shifter to complete two-dimensional movement. Linear motor’s structure is simple, sight weight, small size, and easy to assemble in the precision measurement industry application. The shifter complete X / Y direction of the two-dimensional movement through servo motor, while in the vertical direction the shifter moves through bearing movements of freedom-oriented organizations. So we get the linkage effects to reduce costs and increase efficiency. The control system adopts PLC as base control centre to meet the requirements of real-time monitoring. Compared with other methods, the application of this method is simple and easy to operate. Manufacturing and maintenance costs are lower and the system can also meet the test precision. Industrial computer has more advantages in data storage and processing monitor, so it is widely used in the test and measurement systems. It could meet the higher requirements working together with PLC. By using Visual Basic software and