李航 M1450B-30-100体壳砂型铸造工艺设计.docx

M1450B-30-100体壳砂型铸造工艺设计摘要本次设计是研究万能外圆磨床的体壳零件的结构特点，设计其砂型铸造工艺，在设计前应掌握生产任务和要求，熟悉工厂和车间的生产条件，其次在开始工艺设计，分析零件的技术条件，明确零件的材料组成以及性能要求。对零件结构的铸造工艺性进行分析，明确结构的结构特点。找出可能存在的结构问题，提出改进措施或预防缺陷的措施。根据零件特点，技术要求，生产要求等选择铸造及造型方法，由零件的结构特点，提出多种浇铸和分型方案，综合对比分析，选择最为理想的的浇铸位置和分型面。制定出详细的工艺方案。再根据工艺方案和零件特点，选择适宜的工艺参数，设计浇铸系统。绘制出铸造工艺图。最后设计工艺装备，设计沙箱和模板，画出装配图。关键字：铸造工艺性；浇铸位置；工艺方案；工艺参数；浇铸系统AbstractThis design is of universal cylindrical grinder body shell parts of the structure, design the sand casting process, in the design, should master the production tasks and requirements, are familiar with the factory and workshop production conditions, followed at the beginning of process design, analysis of part of the technical conditions, a clear part of the material composition and performance requirements. Casting process on the part of the structure analysis of the structural characteristics of a clear structure. Identify possible structural problems, suggest improvements or defect prevention measures. According topart features, technical requirements, production requirements and shape casting method of choice, from parts of the structure is put forward a variety of casting and typing programs, comprehensive comparative analysis of the cast to select the ideal location and sub-surface. Develop a detailed process plan. Process plan and part according to the characteristics of the appropriate choice of process parameters, design casting system. Casting process to map out plans. Final design of process equipment, design and templates sandbox, draw the assembly drawing. Keywords: casting process; casting position; sub-surface; process parameters;casting system目录摘要……………………………………………………………………………………………IABSTRACT………………………………………………………………………………….II引言……………………………………………………………………………………………1绪论…………………………………………………………………………………21.1 树脂砂铸造简介…………………………………………………………………………..21.2 树脂砂铸造国内外现状…………………………………………………………………..21.3 树脂砂铸造发展趋势……………………………………………………………………..2第二章铸件工艺方案的确定………………………………………………………………... 32.1铸件工艺分析……………………………………………………………………………..32