PLC控制变送器自动测漏系统研究.docVIP

基于PLC控制的变送器自动测漏系统的研究 王宇奇 张剑伟 易绍祥 （厦门大学 物理与机电工程学院，福建 厦门 361005） 摘要：在变送器的生产线上，变送器的泄漏检测是一道很重要的工序。在检测过程中，由于仪器精度以及人工操作等因素会使得检测结果有一定的偏差。本文介绍了常用的气泡检测法，并在气泡检测法的基础上考虑实际应用，设计出一套全自动变送器测漏系统。机械手的基本工作工程，并详细阐明了PLC的控制原理。本文基于传统的水检法，整合了现代技术，采用机械手来抓取变送器，并利用摄像头拍摄来判断变送器是否有泄漏，整个过程都由PLC来控制，基本实现了检测过程的自动化。 关键词：泄漏检测；气动机械手；PLC控制原理 Tutomatic leak detection system of the transmitter based on PLC control Wang Yu-qi Zhang Jian-wei Yi Shao-xiang (School of Physics and Mechanical Electrical Engineering, Xiamen University, Xiamen361005, Fujian) Abstract: Production line in the transmitter, the leak detection of the transmitter is a very important process. In the detection process, due to instrument precision and manual test results and other factors ，a certain deviation will appear. This article describes the bubble detection method which is commonly used. Based on the bubble method and considering the practical application, a fully automatic leak detection system of the transmitter is designed. By calculating pneumatic manipulator is selected. Describe the basic work process of the pneumatic manipulator in the detection system. Elaborate the principle of PLC control. Give the I/O diagram of the PLC control system. This inspection method based on the traditional water detection, the integration of modern technology, the use of mechanical hand to grab the transmitter, the use of the camera shooting to determine whether there is leakage of the transmitter, and the whole process controlled by the PLC, these ensure the implementation of automatic test. Key words: leak detection system; pneumatic manipulator; the control principle of the PLC 0 引言 大规模、高效的生产变送器已成为国产变送器的发展趋势，国产变送器已开始走向国际市场。可是，传统的变送器生产线上人工检测泄漏的方法却与生产和发展不相适应，迫切需要建立与之相适应的自动化检测线，以满足生产和发展的需求。 传统的检测方法多采用气泡法，气泡法的基本原理是将密封的工件用干燥空气加压后浸入水中，在规定的时间内观察水面有无气泡溢出，以此判断工件是否泄漏[1]。通过观察气泡的大小和数量， 可估计出泄漏量的大小，并可从气泡发出的部位，判断出工件的泄漏部位。这种方法操作简单，能直接观察到泄漏的部位和泄漏情况，但却存在着检测精度低、检测结果受检测人员主观影响较大、检测周期长、不能实现检测自动化、不能适应大批量生产等缺点，而且加之劳动法生效，人力成本升高，手工检测的优势不再。因此，为了