线切割机床常见故障及排除方法（Common breakdowns and troubleshooting methods of wire cutting machine tools）.docVIP

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线切割机床常见故障及排除方法（Common breakdowns and troubleshooting methods of wire cutting machine tools）.doc

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线切割机床常见故障及排除方法（Common breakdowns and troubleshooting methods of wire cutting machine tools）

线切割机床常见故障及排除方法（Common breakdowns and troubleshooting methods of wire cutting machine tools） Brief introduction to troubleshooting methods of cutting machines Fault phenomenon: 1., the storage cylinder does not change, leading to the total stop of the machine Possible cause: damage to trip switch SQ3 or SQ2; Troubleshooting: change trip switch SQ3 or SQ2. Malfunction: 2. the spool is frequently switched off during reversing. Possible reasons: the electrode wire is too loose; Broken wire protection circuit fault. Methods: 1. Tight wire; Protective relay for changing wire. Fault phenomenon: 3., silk cylinder does not turn (press the wire opening button, SB1 no response). Possible reasons: first, the external power supply without voltage; Resistance R1 burns; The bridge rectifier VC is damaged, causing the fuse FU1 fuse. Elimination method: (1) check the external power supply and eliminate; Replacing resistor R1; Replacement of rectifier VC, fuse FU1. Fault phenomenon: 4. wire cylinder does not turn (running wire voltage indication and higher than normal work). Possible causes: carbon brush wear or rotor fouling; Motor M power supply line breaking. The method of removing carbon dioxide is to replace carbon brush and clean motor rotor; Check the incoming line and eliminate. Fault phenomenon: 5. work light is not bright. Possible reason: fuse FU2 break; Rule out: replace fuse FU2. Fault phenomenon: 6. working fluid pump does not rotate or rotate speed is slow. Possible reasons: first, the liquid pump work contactor KM3 does not attract; Work fluid pump capacitor damage or capacity reduction; Troubleshooting: 1 press SB4, KM3 line package if the two terminal voltage of 115V, replace KM3, if no 115V voltage, check the KM3 line package control circuit; Change the capacitance of the same size or a capacitor that is enough to withstand voltage Fault phenomenon: 7. high frequency power supply, normal running, no high frequency spark (normal running, no cutting). Possible reason