卧式柴油机控制系统及钻孔夹具设计.docVIP

摘　　要 这次毕业设计的题目是2100B1柴油机卧式钻孔夹具及控制系统设计。结合毕业设计任务及要求，对零件进行分析研究。由于该工件是放在卧式机床双面钻孔，所以在设计夹具过程中要考虑到夹具的结构合理性，刚性，敞开性，装卸工件时的方便性以及考虑到工件在夹具中定位的准确性，夹紧的可靠性，生产率及自动化程度。 本次所用夹具是由前法兰液压缸和一个伸缩式定位装置及导轨组成，实现的是一面双销定位。液压缸安装在夹具顶部，伸缩式定位销安装在底部。该夹具所进行加工过程中为两面钻孔，由两侧移动工作台实现进给运动。 在完成夹具设计的同时，也需设计出所用的液压控制系统，PLC控制系统等。 其中，需要完成对零件的加工工艺分析，对钻削力的计算，导向套的选择，对液压缸的选择，对液压滑台的选择以及PLC梯形图的设计等等。 关键词：2100B1柴油机卧式钻孔　　夹具设计　　液压控制系统 ABSTRACT The graduation project is entitled 2100B1 diesel horizontal drilling fixture and control system design. Combination of tasks and graduation requirements, the parts were analyzed. Because it is double-sided horizontal drilling machine, so the fixtures in the design process should take them into account about the fixture structure is reasonable, rigid, open nature, ease of loading and unloading the workpiece and the workpiece in the fixture taking into account the accuracy of positioning, clamping reliability, productivity and automation.  The fixture is used by the front flange and a telescopic hydraulic cylinder positioning device and guide rail, achieving the double-side pin position. Hydraulic cylinder installed in the fixture at the top, retractable pins mounted on the bottom. The fixture is the process for both sides of the hole from both sides of the mobile table to achieve the feed movement.  Upon completion of fixture design, but also be used to design the hydraulic control system, PLC control system.  Among them, the need to complete the machining process analysis, the calculation of the drilling force, oriented set of choices, the choice of hydraulic cylinders, hydraulic sliding table on the choice and design of PLC ladder and so on.Keywords:2100B1 diesel horizontal drilling　　Fixture design　　Hydraulic control system PLC control system 目　　录 1 前　　言 1 2 2100B1柴油机缸体加工工艺分析 2 2.1 零件工艺分析 2 2.2 工艺过程设计 2 2.2.1 定位基准的选择 2 2.2.2 确定加工方案 2 3 机床夹具设计 4 3.1 定位方案的选择 4 3.2 支承板的选择 4 3.3 夹紧装置的设计 4 3.4 有关加工参数计算 4 3.5 夹紧油缸的选取 6 3.6 导向装置的选取 6 3.7 技术要求的确定 7 4 液压系统设计 8 4.1 机床对液压系统的要求