生产管理系统解读2012.9.pptVIP

CPS生产管理系统2012年9月 CPS的特点 红牌作战 一种目视化的方法和手段，用以标示不必要的物件或不在定位的物件。 设立红牌暂存区，并按规定及时清理。 IMF目的 工业物料的概念： 表里如一 永远第一 3 F T P M 5 要 素 - 在 小 組 的 作 業 和 維 護 保 養 時 , 對 小 組 訓 練 與 支 持 所 有 的 活 動 。 - 透 過 小 組 活 動 的 程 序 完 成 計 劃 性 保 養 計 畫 （ P M E 程 序 ） 。 - 小 組 以 “ 零 的 概 念 ” 進 行 活 動 。 - ( 設 備 管 理 ） 藉 由 全 員 工 參 與 和 消 除 浪 費 , 降 低 作 業 成 本 以 改 善 設 備 效 率 。 - 先 期 的 設 備 管 理 是 透 過 設 備 的 R M （ 可 靠 度 和 維 修 能 力 ） 方 案 來 發 展 新 的 可 靠 度 和 維 修 能 力 程 序 。 以 減 少 全 部 設 備 生 命 週 期 成 本 。 INTRODUCE Joe’s Pizza exercise as a simple tool to be used to teach/coach FPS Measurables to other Application Areas. ASK: How many of you have had some experience teaching Measurables? (Show of hands) What methods have you used to teach/coach them? LISTEN for the ways they have taught/coached them to date. The information you hear will help you to relate the Joe’s Pizza tool to their experiences. Pizza Example First Time Through compares the number of products entering to the number exiting that are to specification. ASK: In order to calculate FTT, what will I need to set up? NOTE on a flip chart, white board or chalk board an example of a Tally Sheet. ASK: How will you count scrap? How will you deal with off line and in line repair? INSTRUCT To calculate FTT look at the number of pizzas, number of scrap and number of reworked. EXAMPLE: If 10 pizzas enter the oven and 3 pizzas are not to specification (do not meet the customer’s expectation) then 3 pizzas are rejects. Therefore, the FTT is (10-3) / 10 = 0.7 = 70% ASK: Is that the only FTT we’re interested in? Could there be other places we could establish another data collection station? EXAMPLE: If dough is 90%, Make-up is 90% and end of oven is 90%, for the FTT of the whole process multiply 90X90X90 = 70%. The key is having a data collection station anyplace you can scrap, repair off line,______________?, or retest. ASK: Is it really done in one continuous stream? In most plants you have several operations on line. You must es