激光熔覆铁基涂层工艺参数的研究-有色金属科学与工程.DOC

激光熔覆铁基涂层工艺参数的研究 邓居军，刘政，朱涛 (江西理工大学机电工程学院，江西 赣州 341000) 摘 要：以激光熔覆铁基涂层为研究对象在MM-P2屏显式摩擦磨损试验机上进行摩擦磨损对比实验，分析了不同工艺参数下熔覆层形貌及熔覆涂层后磨损量的变化关系。实验结果表明：熔覆涂层后的表面硬度基本都在62HRC以上，远高于基体的硬度；熔覆层的形貌和质量主要影响因素是扫描速度，激光功率次之，并在此基础上采用能量密度进行表征60 J/mm2左右的耐磨性最好：激光功率为?3.2 kw?左右，扫描速度为?300 mm/min左右。激光功率过高，扫描速度过快都会导致熔覆层耐磨性下降 关键词：激光熔覆；熔覆层；工艺参数；耐磨性 中图分类号： 文献标志码：Ａ Effect of the process parameters on laser cladding iron-based coating Deng Ju-jun, Liu Zheng, Zhu Tao (School of Mechanical and Electrical Engineering, Jiangxi University of Science and Technology, Ganzhou, 34100, China) Abstract: Laser cladding iron-based coating was studied. Wear comparative experiments carried out on the MM-P2-screen friction and wear tester, the cladding layer morphology under different process parameters and the changes of the amount of wear and tear of the cladding coating were analysed. The results showed that the surface hardness of basic were above 62 HRC after cladding coating, far higher than the hardness of substrate. Scanning speed was the main influence factors that the morphology and quality of cladding layer,then laser power,and through the energy density were characterized, the energy density around 60 J/mm2 was the best abrasion resistance,and its scope of best combination process parameters: laser power approximately 3.2 kw, the scanning speed around 300 mm/min.The results also showed that the higher laser power, scanning speed too fast would be led to the decrease of the cladding layer of abrasion resistance. Key words: Laser cladding;Cladding layer;Process parameters;Wear resistance 0 引言 目前，工业生产中对失效的零部件多采用更换新的处理方法，但是有些零部件只是表面的损伤是完全可以应用再制造修复使得失效的零部件再次被使用，这不仅节约了制造成本、缩短了生产周期、提高了零部件的利用率，还相应的提高了零部件的在役寿命，利于环保[1-3]。由于传统修复技术如堆焊、喷涂等修复成本高且存在热变形、涂层剥落等缺陷。自进入20 世纪80 年代，激光熔覆技术作为随着大功率激光器的产生而逐渐的兴起一门新技术，被广泛的应用于零部件的修复[3]。它是通过粉末预置法或者同步送粉法的方式，同时使用能量高度集中的激光照射，涂层粉末经过辐照后，在基材表面快速凝固，形成与基材呈冶金结合，达到强化和修复基材的目的。激光熔覆修复技术的出现成功的解决了传统加工过程中存在的热变形、热疲劳损伤等问题，同时还避免了涂层与基材结合强度差的问题的出现 [4-5]。45钢价格低廉、加工性能好、综合性能高，广泛用于工业生产和国防建设中机械零件和工程构件的加工、制造。目前，