SLG型粉体表面改性机流场特性与数值模拟研究.pdf

摘 要 SLG 型连续粉体表面改性机是目前国内非金属矿物粉体干法表面改性的主流设备。但 该新型粉体表面改性设备的使用时间不长。本文的目的是研究、求证其工作原理和探讨其结 构优化的途径。为此，采用理论分析、实验测试与计算流体力学相结合的方法，开展 SLG 粉 体表面改性机流场参数测试、创建气固流场模拟方法、进行 CFD 模拟和结构优化等研究。 结果设计并实现了 SLG-3/200 流场参数检测与数据采集系统，并测得其多工况速度、压力、 温度值；得出混合特性是 SLG 型连续粉体表面改性机最重要的特性，其独特结构带来的湍 流强化是获得良好改性效果的原因；数值模拟结果与实验结果符合较好；发现了湍动能耗散 率、剪切速率和涡量的分布基本重合这一 SLG 机的重要流场特性，壁面切应力分布的模拟 结果结合固相浓度分布可预测其磨损；揭示 SLG 改性机适用于较宽范围粒径改性的原因在 于其集搅拌与射流于一体的混合机理；提出其结构优化研究的方法和改进措施。 关键词：SLG 型粉体表面改性机，粉体，CFD 模拟，混合，湍流特性 Abstract Being innovation powder surface modifying equipments, the SLG continuous powder surface- modified machine has been widely used in the powder engineering of China presently. But its use is not a long time. The purpose of this dissertation is to study and verify its working principle and to explore ways of its structural optimization. So, a comprehensive method including theoretical analysis, experimental test and computational fluid dynamics (CFD) is adopted to study the test and numerical simulation of its flow field as well as its structural optimizing path. A SLG-3/200 flow parameter detection and data acquisition system is designed and implemented to measure the velocity, pressure and temperature values under various working conditions. It points out that the mixing characteristics is the most important property of SLG modifying field and the quantitative evaluating indicator is indicated. Due to its unique structure, the flow turbulence can be strengthened to get a good modification effect. After a simulation method for the gas-solid flow field is presented in detail, the simulation and theoretical analysis are carried out, which shows that the numerical results are in good agreement with the experimental results. The turbulent kinetic energy dissipation rate, shear rate and vorticity distribution are essentially coincident within the SLG