涡轮减速器箱体加工工艺及夹具设计.docVIP

摘要 减速器是一种由封闭在刚性克体内的齿轮传动蜗杆传动或齿轮蜗杆传动所组成的独立部件，常用在动力机与工作机之间作为减速的传动装置.它是一种相对精密的机械，使用它的目的是降低转速，增加转矩.减速器在原动机和工作机或执 行机构之间起匹配转速和传递转矩的作用，而且由于结构紧凑效率高、传递运动准确可靠、使用维护简单并可成批生产在现代机械中应用极为广泛.而箱体作为减速器的载体，研究箱体的加工工艺就显得尤为重要了.一般来说，箱体的结构比较复杂，箱体外面都有许多平面和孔，内部呈腔形，壁薄且不均匀，刚度较低，加工精度要求较高，特别是主轴承孔和基准平面的精度.通过对涡轮减速器箱体零件图的分析及结构形式的了解，从而对减速器进行工艺分析、工艺说明及加工过程的技术要求和精度分析，然后对一个铣削工序和一个钻削工序进行夹具设计. 关键词： 减速器，工艺分析，夹具设计，减速器箱体  Abstract Speed reducer is enclosed by a rigid body in the gear transmission, worm drive or gear worm transmission of independent components, commonly used in power and work machine as the slowdown between transmission device it is a relatively sophisticated machinery, the use of its purpose is to reduce speed and increase torque reducer prime mover and work in machine or holding the line between institutions and the transfer speed matching up the role of torque, and because the compact structure efficiency high transfer movement accurate and reliable use simple maintenance and batch production in the modern machinery are widely as the carrier of speed reducer and cabinet, the processing technology of the cabinet is particularly important in general, the structure of the case is complex, outside the there are many plane and hole, in internal cavity shape, the wall is thin and uneven, stiffness is low, processing higher accuracy. Especially the main bearing hole and benchmark the precision of the plane through the turbine speed reducer drawing analysis and understanding of the structure form, and on the analysis of the technology process description on gear reducer and machining process of technical requirements and accuracy analysis, and then on to a milling process and a drilling process for fixture design. Key words: Gear reducer , Processing technology , Tongs，Gearcase 目录 摘要 I Abstract II 1 绪论 1 2 零件工艺的分析 1 2.1 确定毛坯的制造形式 1 2.2 箱体零件的结构工艺性 1 2.3 主要平面 2 3 拟定箱体加工的工艺路线 2 3.1 加工方法的选择 2 3.2 加工阶段的划分 3 3.3 工序的集中与分散 3 3.4 加工顺序的安排 4 3.5 具体工序尺寸和加工余量的确定 6 3.6 机床与相应切削用量的确定 6 4 基准的选