引晶法制备半固态a356铝合金浆料.docVIP

工艺参数对引晶法制备半固态浆料组织的影响 陈正周 慈溪市汇丽机电有限公司，浙江慈溪 315333 摘要：采用引晶法(Introducing Grain Process,简称IGP)制备半固态金属浆料，研究了工艺参数对半固态A356铝合金浆料组织的影响，讨论了球状初生α(Al)晶粒的形成机制及形貌控制。结果表明：当合金温度为630℃、制备浆料为4kg时，如果引晶尺寸为10mm、加入量为3.5%(质量分数)和倾倒温度为611?617℃，半固态浆料中初生α(Al)晶粒的平均直径可达40?75μm，形状因子可达0.82?0.89。如果引晶尺寸为10mm、倾倒温度为613℃、加入量为2~4%，初生α(Al)晶粒的平均直径可达45~82μm，形状因子可达0.78~0.88。合金温度和倾倒温度适当降低、或者引晶加入量适当提高，组织越好。当QR =QA、Rh= Rc时，只要倾倒温度适宜就可以制备优质半固态浆料。引晶熔化时产生的枝晶碎块是半固态浆料中初生α(Al)晶粒的直接来源，引晶熔化时形成的温度过冷区也为异质形核提供了有利条件。 关键词：半固态；引晶；A356铝合金；初生α(Al)；微观组织 中图分类号TG249.9; TG146.2+1 Influence of process parameters on semi-solid slurry prepared by introducing grain process CHEN Zheng-zhou Cixi City Huili Machinery and Electric Co. Ltd., Zhejiang Cixi, 315333 Abstract: Semi-solid metal slurry was prepared by introducing grain process (IGP). The influence of the process parameters on microstructures of the semi-solid A356 Al-alloy slurries were investigated, and formation mechanism and morphology controlling of the spherical primary α(Al) grains was discussed. The results show when the alloy temperature is 630℃, the preparing slurry is 4 kg, the IG size is 10 mm, dosage is 3.5% (mass fraction), and dumping temperatures (DTs) are at 611?617 °C, the mean diameters of the primary α(Al) grains in the semi-solid slurries can reach 40?75 μm and the shape factors can reach 0.82?0.89. When the IG size is 10 mm, the DT is at 613°C, and dosage is 2?4%, the mean diameters can reach 45?82 μm and the shape factors can reach 0.78?0.88. With the alloy temperature and the DT decreasing or the dosage increasing properly, the primary α (Al) grain morphology is better. When QR =QA and Rh= Rc, as long as the DT is suitable, excellent semi-solid slurry can be produced. As a result of the IG melting, a large amount of dendritic fragments can become direct source of the primary α(Al) grains. Meanwhile, many under-cooled areas are formed, where abundant primary α(Al) grains are multiplied by heterogeneous nucleation. Key words: semi-solid; introducing grain;