高炉炉缸侧壁侵蚀过程监测和分析.pdfVIP

高炉炉缸侧壁侵蚀过程监测和分析 ·1 · 高炉炉缸侧壁侵蚀过程监测和分析 徐 萌 刘洪松 陈 辉 孙 健 武建龙 （首钢技术研究院，北京 100043 ） 摘 要 论文以两种典型炉缸结构为例，通过双点法计算了热流强度、炉衬剩余厚度、自保护渣皮厚度，分析了炉 缸侧壁的侵蚀过程、陶瓷杯和炭砖的侵蚀速率、自保护渣皮的生长与剥蚀速率。结果表明 A 炉 NMA 炭砖的平均侵 蚀速率为 1.5mm/h，最大侵蚀速率接近 3mm/h，浇注层的平均侵蚀速率为 1mm/h，自保护渣皮的平均剥蚀速率为 1.5~1.7mm/h，平均生长速率为 1.3~1.6mm/h，但剥蚀速率波动幅度大；B 炉国内大块炭砖的侵蚀速率为 0.8~2mm/h， 陶瓷杯的平均侵蚀速率为 0.3~0.6mm/h，渣皮的剥蚀和生长速率均为 0.3~0.4mm/h，波动幅度相对小。建议建立炉 缸侧壁自保护层厚度日常管理模型，通过自保护层的当前厚度、发展趋势和变化速率直观判断炉缸状况，采取有效 高炉操作和护炉措施控制炭砖不直接暴露于铁水，提高炉缸寿命。实践证明，控制冶炼强度和加钛护炉是抑制渣皮 剥蚀或促进渣皮重新形成、稳定和生长的主要手段。 关键词 高炉炉缸侧壁，炭砖，陶瓷杯，自保护渣皮，侵蚀，剥蚀 Analysis and Monitoring on the Corrosion Course of BF Hearth Sidewall Xu Meng, Liu Hongsong, Chen Hui, Sun Jian, Wu Jianlong (Shougang Research Institute of Technology, Beijing 100043, China) Abstract For the two cases of typical BF hearth structure, the heat flux, the thickness of refractory lining and the thickness of self protecting slag skull were calculated by the two point temperature. And the corrosion course of hearth sidewall, the corrosion rate of carbon brick or ceramic cup and the erosion rate of slag skull were analyzed. For A BF, it was concluded that the average and maximum corrosion rate of NMA brick was 1.5mm/h and 3mm/h respectively, the average corrosion rate of pouring layer 1mm/h, the average erosion rate of slag skull 1.5~1.7mm/h but with large fluctuation range, and its average growth rate 1.3~1.6mm/h. For B BF, the average corrosion rate of domestic bulk carbon brick and ceramic cup was 0.8~2mm/h and 0.3~0.6mm/h respectively, and either the erosion rate or the growth rate of slag skull 0.3~0.4mm/h with small fluctuation range. It had been suggested that the